Assessments - 3, GPA: 4.7
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Hook to the hose hanger rod. See figure 19. HOSE HANGER ROD 25" TARP STRAP FIGURE 19 Call 1-888-578-8388 for missing parts or assembly help DO NOT RETURN TO STORE HINT: Tip the cart bed back for easier access in the next paragraph. *. Attach the chipper chute assembly to the weld bolts on the back side of the impeller housing using three 5/16" flat washers and 5/16" Nylock nuts. Tighten. See figure 20. Insert the tamper plug into the end of the chipper chute assembly. CHIPPER CHUTE ASSEMBLY / / 5/16" NYLOCK 5/16" FLAT NUT WASHER \ FIGURE 20 Assemble the hitch plate to the tractor hitch if: a. Your tractor has a square (straight) hitch frame, to help prevent binding. b. Your tractor has a lightweight hitch frame that needs reinforcing for towing the Chip-N-Vac. Use a 1/2" x 1-1/4" hex bolt, a 7/16" flat washer and a 1/2" nylock nut. See figure 21. 1/2" x 1-1/4" HEX BOLT TRACTOR HITCH FRAME ATTACH (SQUARE) MOW-N -VAC HERE @ HITCH ® PLATE 7/16" FLATWASHERf 1/2" NYLOCK NUT TRACTOR ,i" HITCH FRAME _--. : .. (TAPERED) FIGURE 21 BEFORE PROCEEDING, look in the fold-out sheets included with this manual to find templates for Sears mower decks, if written instructions are printed on the template, follow those instructions instead of the instructions in this manual. ASSEMBLING THE DECK ADAPTER (#62468) TOTHE MOWER DECK NOTE: Not all of the parts in the deck adapter hardware package will be needed for your particular fit up. Contents of Hardware Pack for Deck Adapter: Key Qty. Description A 2 Hex Bolt, 5/16" x 1-1/4" B 4 Hex Bolt, 1/4" x 3/4" C 2 Carriage Bolt, 5/16"x 3/4" D 3 Nylock Nut, 5/16" E 5 Nylock Nut, 1/4" F 6 Flat Steel Washer, 1/4" Std. G 12 Flat Washer, 5/16" Std. H 5 Nylon Washer I 1 Mounting Strap J 1 Angle Bracket K 1 Mounting Bracket D _tA E Remove the mower discharge deflector from your mower deck. Save the deflector and hardware for remounting deflector. CAUTION: Mower deflector must be replaced when Chip-N-Vac deck adapter is removed. Do Not operate mower unless adapter or deflector is in place and properly mounted. Identify your mower deck (see fold outs) and cut out the correct discharge opening template for your mower deck size. If there is no template for your deck size you can make your own template by marking around a piece of cardboard held against the edge of the discharge opening. Tape the template to the face of the adapter, locating template approximately 1/2" from front and 1/4" down from top of adapter. Keep as close to top as possible. See figure 23. Mark outline of template on face of adapter using white crayon, nail or scriber. Drill a starting hole inside the outline, then use a saber saw or key hole saw to cut out the opening. See figure 23. 1/4" DOWN IMPORTANT: Keep cut-off as close to the top edge as possible. 112" FROM FRONT FIGURE 23 1 4 Call 1-866-576-8388 for missing parts or assembly help DO NOT RETURN TO STORE Position the adapter over the deck opening, and check for fit of cutout as shown in figure 24. Trim cutout, if necessary, to allow tilting of adapter, keeping the fit as close as possible for best vacuum suction. NOTE: Make sure adapter clears gauge wheels on mower deck DECK ADAPTER / MOWER DECK Curl on deck may be located outside of adapter or inside depending on deck opening design FIGURE 24 Holding the adapter bracket and the deck adapter together, position the deck adapter on the mower deck. Keeping the edge of deck adapter as close as possible to the offset in the adapter bracket, see if the slot in the adapter bracket can be aligned with one or two of the deflector holes in your mower deck's discharge opening. If the bracket can not be located correctly using existing holes, it will be necessary to drill one or two 5/16" diameter holes in the deck. See figure 25. Use existing holes or drill 5/16" diameter hole or holes. ADAPTER BRACKET i t DECK ADAPTER MOWER DECK Keep edge of adapter as close as possible to offset in bracket FIGURE 25 Call 1-866-576-8388 for missing parts or assembly help DO NOT RETURN TO STORE • Assemble the adapter bracket to the deck using two 5/16" x 1-1/4" hex bolts, 5/16" flat washers and 5/16" nylock nuts. See figure 26. NOTE: It may be necessary to use extra 5/16" flat washers to shim under the bracket next to the deck surface. Ten extra washers have been furnished as shims. See figure 26. ' 26" , .( ) 511 NYLOCK NUTS ®I" 1-._-----(2) 5116" FLAT WASHERS ADAPTER BRACKET " 5116" flat washers .i_ used as needed for 5/16" x 1-1/4" shims to adjust for HEX BOLT variations in decks. FIGURE 26 With deck adapter positioned correctly over the discharge opening, use the adapter bracket as a template and drill three 9/32" diameter holes in the top of the deck adapter. See figure 27. Bolt deck adapter to bracket using three 1/4" x 3/4" bolts, nylon washers, 1/4" flat washers and 1/4" lock nuts. Nylon washers should be against the inside of the deck adapter. See figure 27. (3) 1/4" STEEL WASHERS (3) 114" x 314" HEX BOLTS FIGURE 27 Assemble end of hose a...