Assessments - 2, GPA: 3.5
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Facilidade de uso
Installing Welding Generator install1 12/99 – Ref. ST-800 652 / Ref. ST-800 477-A / ST-158 936-A / S-0854 1 2 Electrically bond generator frame to vehicle frame by metal-to-metal contact. GND/PE 3 4 Always ground generator frame to vehicle frame to prevent electric shock and static electricity hazards. 1 Generator Base 2 Metal Vehicle Frame 3 Equipment Grounding Terminal 4 Grounding Cable Use #10 AWG or larger insulated copper wire. If unit does not have GFCI receptacles, use GFCI- 2 protected extension cord. OR 18 in (460 mm) 18 in (460 mm) 18 in (460 mm) 18 in (460 mm) 18 in (460 mm) OR Movement Airflow Clearance Location Grounding OR Do Not Lift Unit From End 4-2. Connecting The Battery ST-154 863-B / Ref. ST-191 898 / Ref. S-0756-C 1/2 in – + Connect (–) Cable Last. Tools Needed: OM-474 Page 15 muff1 4/96 – ST-154 088-B / Ref. ST-191 898 1/2 in Stop engine and let cool. Do not blow exhaust toward air cleaner or air intake. Tools Needed: 4-3. Installing Muffler Full Full 1/2 in (13 mm) Full Capacity: 9 qt (8.5 L) Diesel Valve Open Check all fluids daily. Engine must be cold and on a level surface. Follow run-in procedure in engine manual. If unburned fuel and oil collect in exhaust pipe during run-in, see Section 9. 1 Fuel Do not use gasoline. Gasoline will damage engine. Add fresh diesel fuel before starting engine the first time (see maintenance label for specifications). Fill fuel tank up to 1/2 in. (13 mm) from top to allow room for expansion. Open fuel shut-off valve. Do not run out of fuel or air enters fuel system and causes starting problems. See engine manual to bleed air from fuel system. 2 Oil After fueling, check oil with unit on level surface. If oil is not up to full mark on dipstick, add oil (see maintenance label). Engine may use oil and wetstacking may occur during run-in period. Check oil several times daily during run-in. This unit has a low oil pressure shutdown switch. However, some conditions may cause engine damage before the engine shuts down. Check oil level often and do not use the oil pressure shutdown system to monitor oil level. 3 Coolant Add coolant if level is below bottom of radiator filler neck. Engine coolant is a mixture of water and ethylene glycol base antifreeze. Add anti-freeze to mixture if using unit in temperatures below 0° F (–18° C). Keep radiator, air intake, and cooling fins clean and free of dirt. Incorrect engine temperature can damage engine. Do not run engine without a properly working 180°F (80°C) thermostat and a 7 psi (48 kPa) radiator cap. To improve cold weather starting: Keep battery in good condition. Store battery in warm area off concrete surface. Use fuel formulated for cold weather (diesel fuel can gel in cold weather). Contact local fuel supplier for fuel information. Use correct grade oil for cold weather. 4-4. Engine Prestart Checks Ref. ST-155 331-B / Ref. ST-154 954 4-5. Connecting To Weld Output Terminals Open left side door. 1 Bracket Route cables through bracket. 2 Positive (+) Weld Output Terminal 3 Negative (–) Weld Output Terminal For Stick welding Direct Current Electrode Positive (DCEP), connect work cable to (–) terminal and electrode holder cable to (+) terminal. For Direct Current Electrode Negative (DCEN), reverse cable connections. If equipped with optional polarity switch, connect electrode holder cable to Electrode (–) terminal and work cable to Work (+) terminal. For MIG and FCAW welding with CV option, connect work cable to (–) terminal and wire feeder cable to (+) terminal Close door. ST-800 162-A Tools Needed: 3/4 in 3 Left Side 2 1 4-6. Selecting Weld Cable Sizes Welding Amperes AmperesAmperes Total Cable (Copper) Length In Weld Circuit Not Exceeding 100 ft (30 m) Or Less 150 ft (45 m) 200 ft (60 m) 250 ft (70 m) 300 ft (90 m) 350 ft (105 m) 400 ft (120 m) 10 – 60% Duty Cycle 60 – 100% Duty Cycle 10 – 100% Duty Cycle 100 4 4 4 3 2 1 1/0 1/0 150 3 3 2 1 1/0 2/0 3/0 3/0 200 3 2 1 1/0 2/0 3/0 4/0 4/0 250 2 1 1/0 2/0 3/0 4/0 2-2/0 2-2/0 300 1 1/0 2/0 3/0 4/0 2-2/0 2-3/0 2-3/0 350 1/0 2/0 3/0 4/0 2-2/0 2-3/0 2-3/0 2-4/0 400 1/0 2/0 3/0 4/0 2-2/0 2-3/0 2-4/0 2-4/0 500 2/0 3/0 4/0 2-2/0 2-3/0 2-4/0 3-3/0 3-3/0 Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. Contact your distributor for the mm2 equivalent weld cable sizes. S-0007-E OM-474 Page 16 4-7. Remote 14 Receptacle RC3 Information (Optional, See Section 4-8) A J B K I C L N H D M G E F Ref. ST-154 862-A Socket* Socket Information A 24 volts ac. Protected by circuit breaker CB4. B Contact closure to A completes 24 volts ac contactor control circuit. I 115 volts ac. Protected by circuit breaker CB3. J Contact closure to I completes 115 volts ac contactor control circuit. G Circuit common for 24 and 115 volts ac circuits. A/V C 0 to +10 volts dc output to remote control. D Remote control circuit common. E 0 to +10 volts dc input command signal from remote control. K Chassis common. *Th...