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Problem: Burner tube is misaligned over the orifice Solution: Reposition the burner tube so that it is properly seated over the orifice. Problem: Obstruction in the gas line Solution: Remove the fuel line from grill. (Do not smoke or perform any maintenance in the vicinity of an open flame.) Open the gas valve for one second to blow out any debris. Close off the gas valve and reconnect the fuel line securely. Problem: Yellow Flame Solution: Once the entire burner is operating, check the flame color to be sure that it is mostly blue. Some yellow at the tips may be present due to impurities in the fuel. If the flame is golden or yellow in color, the reason could be seasoning salts, oil film, or other foreign matter on the burner. Problem: Misalignment of Igniter on Burner Solution: Check for proper position of the electrode tip, which • should be pointing forward towards the front of the burner and free of grease to allow proper sparking. The ignition wire should be connected firmly to the • valve ignition device and electrode. Replace the ignition wire if it is frayed or cracked. With the gas supply closed and all control knobs • set to the off position, check each position igniter individually for the presence of a spark at the electrode. Push each knob in fully and rotate it about 1/4 turn to the left (counter-clockwise) until you hear a loud click. The trigger hitting the strike block should produce a blue spark at the electrode tip. Return control knob to the off position before checking the next igniter. While the grill is still hot, wait for a minimum of • five minutes before commencing re-ignition. (This allows accumulated gas fumes to clear.) If all checks / corrections have been made and the gas grill still fails to operate properly, contact your local Cal Flame dealer. Problem: Flashback Solution: When fire occurs in and around the burner tubes, immediately turn off gas at its source and turn the control knobs clockwise to the ‘OFF’ position. Wait until the grill has cooled off and then clean the burner tubes and burners as described on page of this manual. Replacement Covers CVRBLT001 COVER, GRILL, MEDIUM, 3 BURNER CVRBLT003 COVER, GRILL, MEDIUM, 4 BURNER CVRBLT007 COVER, GRILL, MEDIUM, 3 BURNER Removing and Replacing Burners Disconnect or shut off the gas line connect to the grill. Wait until 1. the burners cool down. Open the hood and remove the grate and flame tamer on top of 2. the burner you want to replace. Through the access door underneath the grill, find the round 3. stud and locking pin that locks the burner you want to remove. Carefully remove the locking pin with your fingers.4. Raise the stud from the locking hole and move the burner forward 5. carefully to release it from the ignition and gas supply valve. Take the burner out of the grill and store it in a safe and dry 6. place. 2009 Warranty LMS warrants the G3, G4, and G5 grill and associated hardware from defects in material and workmanship for a period of one year from the original date of purchase. One Year Equipment and Component Warranty LMS warrants against deterioration and corrosion • Flame Tamers • Burners • Grates • Mountings • Grill Lid and Body Extent of Warranty This 2009 Cal Flame Warranty is only valid on Cal Flame models delivered in the United States or Canada and extends through the selling dealer to the original purchaser at the original site of installation. This warranty becomes valid at time of purchase and ends either by specified time- frame listed above or upon owner transfer or relocation. Manufacturer Warranty All Cal Flame models are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery. The appliance warranty is extended through the manufacturer of the product. Warranty Performance In the event of a malfunction or defect covered under the terms of this warranty, a factory authorized service agent of LMS will perform the necessary repairs. To obtain service, contact the selling dealer. In the event the consumer is unable to obtain satisfactory customer service from the selling dealer or service agent, written notification must be given to the LMS Customer Relations Department within 30 days of the reported failure. There will be no charge for parts or labor on a fuel delivery item. However, the service agent may assess a reasonable travel or mileage charge per service call. If LMS determines that repair of a covered item is not feasible, LMS reserves the right to replace the defective merchandise with merchandise equal in value to the original purchase price. Warranty repair and / or replacement is the sole discretion of LMS and this warranty does not cover costs therein, including but not limited to: freight, removal, re-installation, etc. This warrant is non-transferable and may not be extended beyond the above mentioned time frames under any circumstances, by any of LMS’s representatives. Warranty Limitations This war...
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