Assessments - 5, GPA: 3.6
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If bubbles form or if a bubble grows there is a leak. Note- Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks. mWARNING: Do not ignite burners when leak checking. Check: a) Hose to manifold connection. Figure 19 (a). b) Regulator to tank connection. Figure 19 (b). mWARNING: If there is a leak at connection (a) retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service. c) Valves to manifold connections. Figure 19 (c). d) The hose to regulator connection. Figure 19 (d). mWARNING: If there is a leak at connections (b), (c) or (d), turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service. When leak checks are complete, turn gas supply OFF and rinse connections with water. (a) Figure 19 (c) (d) (b) 17 Step 17 Install Flavorizer Bars and Cooking Grates You will need: five Flavorizer Bars and two cooking grates. Set the Flavorizer Bars side to side in the cooking box. Figure 20. Figure 20 Set the cooking grates onto the ledges in the cooking box with the rounded side up. Figure 21. Figure 21 Step 18 Install the bottom tray You will need: bottom tray, catch pan holder, catch pan and one drip pan. Finger grip on front Front side of catch edge of bottom tray pan holder Figure 22 Hook the ends of the catch pan holder into the hole in the bottom tray. Figure 23. The front of the catch pan holder must be on the same side as the finger grip of the Finger grip bottom tray. Figure 23 Slide the bottom tray onto the mounting rails under the cooking box with finger grip toward you. Figure 24. mCAUTION: Do not line bottom tray with aluminum foil. It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan. Bottom tray Figure 24 Put the foil drip pan into the catch pan. Slide the catch pan into the catch pan holder with its finger grip towards you. 18 Step 19 Install Lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 25. Hair pin cotter Hinge pin Figure 25 Step 20 Add tool holders, control panel and burner control knobs You will need: two tool holders, control panel, two Phillips screws/washers, a Phillips screwdriver, and three burner control knobs. Hook the tool holders over the frame rail. Figure 26. Set the control panel in place over both frame braces. (Hold the Crossover Ignition button up while setting the control panel in place.) Line up the holes in the control panel with the holes in the inserts in the frame brace. Insert screws and tighten with a Phillips screwdriver until snug. Do not overtighten. Figure 26 (a). Push on the burner control knobs. Figure 26 (b). Insert in frame brace Figure 26 Tool holders (a) (b) Control panel Phillips screws/ washers Crossover Ignition Button 19 Step 21 Install swing table You will need: swing table assembly, support rod, support rod holder and swing table end bracket. Allow the slide bar to hang down. Push the support rod into the lower support bracket. Figure 27 (a). Swing the rod up so you can slide the rod all the way inside the locking tab. Figure 27 (b). The rod should swing freely inside the locking tab. Figure 27 (c). Figure 27 (a) (b) (c) Support rod Insert one end of the hinge rod into the hole in the frame. Figure 28 (a). Insert the other end into the hole in the swing table end bracket. Figure 28 (b). Hold the end bracket at an angle so the lower tab is inside the frame tube. Push the bracket into the frame. Check to see that the lower tab of the bracket is hooked in the slot in the frame. Figure 28 (c). To fully seat the bracket, you may have to tap it lightly with a hammer. mWARNING: If swing table end bracket is in any way cracked or damaged, do not use swing table. Call our Customer Service Center to order a new part. Install support rod holder on leg. Figure 28 (d). Hook the support rod into the support rod holder. mWARNING: The load limit for the swing table is 30 pounds. Hinge rod Slot in frame (view from below) Figure 28 (c) (d) View from rear of barbecue (b) (a) 20 Step 22 Complete accessory installation You will need: work table, two accessory racks, warming rack, three tubing plugs and thermometer. Set the accessory rack across the bottom braces in front of the frame connector. Figure 29 (a). Set the second accessory rack across the bottom braces in the back of the frame connector. Figure 29 (b). Open the lid and set the warming rack into the slots at the rear of the cooking box. Figure 29 (c). Set the work table onto the left side rails. Figure 29 (d). Insert the thermometer into its holder. Figure 29 (e). Insert the tubing plugs into the e...