Assessments - 3, GPA: 4.7
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As a safety precaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 13 (a). b) Are the ends of the burners under the washers at the left rear and left front of the cooking box? The screws are only guides. Do not tighten. Figure 13 (b). c) Are the wing nuts under the burner assembly hand tight? Do not tighten with pliers. Figure 13 (c). If you answered YES to a, b and c, the burners are correctly aligned. If you answered NO, the burners are misaligned. Contact your dealer. Do not use your barbecue. Slide the cooking box to the left within the frame. Put the washer on the bolt. Take the spacer bracket and hold it up to the frame making sure both tabs fit underneath the frame cross piece. Figure 12 (a). Insert the bolt through the center hole in the spacer bracket, frame and cooking box with the head of the bolt outside the spacer bracket. Figure 12 (b). Add the keps nut. Figure 12. Tighten by holding the bolt with pliers while you tighten the nut with a wrench. Step 11 Add cooking box You will need: frame assembly, cooking box assembly, spacer bracket, 1/4-20 x 2 inch bolt, nylon washer, 1/4-20 keps nut, pliers and a 7/16 inch wrench. Uncoil the hose. Set the cooking box into the frame so the burner tubes are under the frame brace. Figure 11. Step 12 Install side burner You will need: side burner assembly, burner grate, and manifold bracket. mWARNING: Make sure gas supply is OFF. Slide the side burner assembly into the open end of the right frame. Route the side burner hose around the tank panel so it will not interfere with scale indicator rod. The side burner hose is connected in the following manner: Slide back the collar of the quick disconnect on the manifold. Push the male fitting of the side burner hose into the quick disconnect, and maintain pressure. Slide the collar closed. Figure 14 (a). Figure 14 (b) shows the quick disconnect engaged.Install burner grate. Check to be sure the side burner valve is OFF. Push side burner control knob down and turn clockwise. Figure 14 Manifold side view Male fitting of side burner a) b) Side burner hose Step 13 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at the center burner valve. Figure 15. Place your hand underneath the bracket. Lift the bracket, manifold and cooking box slightly as a unit and hook onto the frame brace. Frame brace Manifold bracket Figure 15 Quick disconnect engaged Manifold side view 16 17 Hose and regulator Slot in frame brace Frame brace (a) (b) Tabs on tank panel Cross brace Side burner hose Side burner hose Step 14 Install tank panel assembly You will need: tank panel assembly. Slide the side burner back. Insert the tabs into the slots in the frame brace at the wheel legs. (Make sure the side burner hose is to the front of the barbecue.) Figure 16 (a). Slide up until the notch at the bottom of the tank panel fits over the cross brace. Figure 16 (b). Step 15 Install right end panel You will need: right end panel (Number 3), 1/4-20 x 1 1/2 inch bolt, 1/4-20 hex nut, two nylon washers and a 7/16 inch wrench. Set the right end panel in place with the flange at the top facing away from the barbecue, and the bottom flange under the frame brace. Figure 17. Make sure the gas supply hose is on the outside of the panel. Put washer on bolt and insert bolt through both panels and frame brace. Add washer and hex nut and tighten. Figure 17. Figure 16 Figure 17 18 Figure 20 Figure 19 View from front left View from front right F E F E Igniter lock nut Keyhole in frame brace Small part of keyhole in frame brace Frame brace (b) (a) (a) (b) (c) Step 17 Install bottom accessory trays You will need: two accessory trays Set the two accessory trays between the two frame connectors. Figure 19. Step 16 Add fuel scale You will need: fuel scale assembly, two 1/4-20 wing nuts and two nylon washers. Insert indicator rod of fuel scale through the elongated hole in the right end panel. Figure 18 (a). Slip the bolts on the back of the fuel scale assembly through the two small holes in the right end panel and tank panel. Add washers, then wing nuts and tighten. Figure 18 (b). Step 18 Install igniter Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter. This was done to factory test the ignition system. The igniter lock nut is on the igniter. Route the igniter and wires as shown. Figure 20 (a). Insert the top of the igniter up through the large part of the keyhole in the frame brace. Figure 20 (b). Loosen the igniter lock nut and slide the igniter to the rear of the keyhole. Figure 20 (c). Tighten the igniter lock nut. Note - If the igniter works loose, carefully tighten the igniter lock nut with an adjustable wrench or pliers. Figure 18 Step 19 Insert one end of the hinge rod into the hole in the frame. Check that all burner valves are off You will need: one burner control knob. (Valves are shipped in the OFF position, but yo...