Assessments - 3, GPA: 4.7
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-5 1. Using the template provided (we’ll assume you’ve already made all the necessary checks and you’ve not going to cut through the door release mechanism), mark the speaker opening on the door panel. Now carefully cut the opening and drill the required holes. NOTE: Whether you’re using an existing hole, or have just cut or modified an existing opening as described above, you are now ready for speaker installation. 2. Place the speaker into the opening and check for proper fit. Remove the speaker and replace the paper door liner previously removed. Selecting the Speaker Location 1. This is a good speaker location , but to use it, you’ll have to enlarge the existing hole 2. Check for free window crank movement 3. Check for possible braces behind selected area with window down andup 4. This is a poor location for a speaker installation; it is too low and behind driver’s hearing area Speaker Mounting Let’s assume you didn’t find a suitable opening, but you want to install the speakers in the doors. This usually means you will have to cut a speaker opening in the sub-metal (or at least enlarge an existing opening). Cutting metal is not for the timid or unqualified installer. If in doubt, proceed to your nearest garage or stereo installation center and let the “pros” do it for you. If you intend to tackle the job yourself, break out your best metal- cutting tools (no torches please); use nibblers, saws or heavy snips. You’ll need a file too. Prepare the opening as follows: -6 Cutting Door Padding 1. Use a sharp knife to cut through padding to expose speaker hole 2. Replace door panel and paper liner Piercing Speaker Mounting Holes Enlarging or Cutting a New Hole 1. Opening 1. Enlarge or cut new hole per template 2. Speaker 2. Tape 3. Pierce the speaker mounting holes 3. Template 4. Metal cutting saw 5. File hole smooth after cutting Cutting Door Padding and Piercing Speaker Mounting Holes After routing the speaker wires, perform the final installation as follows: 1. Replace door panel, window crank, etc. Press against door panel to locate speaker hole. Then, using a sharp knife or box cutter, cut out opening in padded door panel. Using an Existing Hole 2. Replace speaker in opening and pierce the three or four speaker mounting holes. Remove speaker. 1. Speaker 2. Drill 3. Drill the required speaker mounting holes -7 Routing Speaker Wires Route the speaker wires as follows: 1. Route speaker wires from stereo into door. If possible, use existing wires. If door is not equipped with grommets, drill a 1/4” hole in door edge and door frame. 2. Connect wires to speaker per stereo wiring instructions. Allow enough slack between door edge and frame to fully open door. DO NOT tape wires to hinges or braces. Routing Speaker Wires 1. Door Frame 2. Kick Panel 3. Connect speaker wires to speakers 4. Route wires to stereo 5. Drill 1/4” hole or use existing grommets 6. Door (open) 3. Place speaker into door and secure using screws (and clips, if necessary) provided with speaker. 4. Test the speaker. Then install grille (grille snaps over outer ring of speaker frame). Repeat for remaining door. Securing Speaker and Grille 1. Speaker 2. Grille 3. Speaker mounting screws 4. Metal mesh -8 Speaker Mounting Details The following illustrations define the requirements for mounting the speaker on the near and far sides of the mounting surface or independent mounting board. Typical Speaker Mounting and Grille Installation -9 This Warranty does not apply to any produc...
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