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Some states require installation and repair by licensed personnel. If this applies in your state, be sure your contractor bears the appropriate license. SPECIFICATIONS 24.05 2 in. SOCKET "A" DIM. 6.64 8.84 30.63 LEG LEG 14.50 3.50 4.875 MODEL 200 250 24.63 21.63 "A" DIM. 15.50 300 400 34.13 27.63 7.35 24.05 "A" DIM. 6.64 8.84 30.63 LEG LEG 14.50 3.50 4.875 INDOOR VENT ADAPTOR P/N 460506 4 in. Kit P/N 460507 5 in. Kit 15.50 7.35 O4.88 O5.88 4 in. Kit P/N 460506 2.00 5 in. Kit P/N 460507 MODEL 200 250 24.63 21.63 "A" DIM. 300 400 34.13 27.63 OUTDOOR VENTILATION INDOOR VENTILATION Figure 2. Figure 3. Installation (Electrical) 7 ELECTRICAL, ALL HSI UNITS Electrical Rating 50/60 Hz 120 V.A.C. ONLY NOTE The transformer is pre-wired at the factory for 120 VAC operation ,connect line supply to the line terminal block inside junction box. Use caution in connecting supply to proper Line (L), Neutral (N), and Ground (GND) terminals; see below, Figure 5. NOTE If any of the original wiring supplied with this heater must be replaced, installer must supply (No. 18 AWG 105° C. U.L. approved AWM low energy stranded) copper wire or it’s equivalent. In Canada: wires must be CSA approved. WARNING The heater must be electrically grounded and bonded in accordance with local codes or, in the absence of local codes, with the latest national electrical codes ANSI/NFPA No. 70. In Canada: CSA standard C22.1 Canada Electrical Code Part 1 and/or local codes. Always use crimp type connectors when connecting two wires. LINE TERMINAL BLOCK GROUND LN GREEN WIRE CONNECTION NEUTRAL / WHITE 120 VAC WHITE WIRE BLACK WIRE POSITIVE LINE FOR 120 VOLTS AC INTERNAL FACTORY WIRES Figure 5. Rev. C 11-1-01 P/N 471593 P/N 471593 Rev. C 11-1-01 8 TWO-WIRE OR THREE-WIRE REMOTE HOOK-UP Installation (Remotes) Before connecting the remote control system please read the following: 1. First turn the gas valve to the "OFF" position and power up the heater, now using the front buttons on the temperature controller, set the "SPA" and "POOL" temperature to the maximum setting, see Page 24. 2. Now turn the heater to the "OFF" mode by using the "OFF" button on the temperature controller, see Page 24 or by using the main power switch located on the bottom of the junction box. 3. With the heater in the "OFF" mode, locate the three tabs on the back of the temperature controller as viewed from the backside, see Figure 6. 4. • Two-wire remote with temperature control: a) Using 3/16" female quick disconnect connectors, connect one wire to the "GND" tab of the temperature controller, then the second wire to either the "SPA" or "POOL" tab. b) Now return power to the heater but leaving the temperature controller in the "OFF" position, see Page 24. (Note: If you used the main power switch to turn off the heater, now turn the main power switch on.) At this time the remote system has control over the heater, and will turn it on and off when called for by the remote system thermostat thus keep the pool and spa at the desired temperature. 1 2 3 POOL SPA GND Figure 6. 10 A 25O V RELAY 5 A 25O V RELAY 10 A 25O V RELAY TPROBE AUX2 IGN MODULE G VALVE LIMITS POWER 24 VAC PV PV/MV MV PV/MV PV MV 24 VAC H LIMIT T FUSE PRESS BLOWER A.C LOAD (PUMP/AUX2) 3 (PILOT DUTY ONLY) 4 1 2 3 4 1 2 3 1 2 3 4 5 6 1 2 1 2 1 2 3 1 F TEMPERATURE 2 DISPLAY MODE 3 C 5 A FUSE FOR AUX2 (PILOT DUTY ONLY) 1 2 3 (AUX1) REMOTE AIR PRESS POOL SPA GND BLOWER (POWER) LINE BLOWER (POWER) LINE PUMP/AUX2 PURGE PUMP MODE 5 3 1 6 4 2 5 3 1 6 4 2 J1 J2 }NOT USED SPA GND REMOTE SWITCH CONTROLLER 2 WIRE REMOTE Figure 7. Three-Wire continued on next page. Rev. C 11-1-01 P/N 471593 9 • Three-wire remote: a) Using 3/16" female quick disconnect connectors, connect the common wire to the "GND" tab of the temperature controller, then connect the two remaining wires to the temperature controller corresponding to the remote control device, pool wire to "POOL" tab, spa wire to "SPA" tab. b) Now return power to the heater. (Note: If you used the main power switch to turn off the heater, now turn the main power switch on.) At this time, the remote system has control over the heater and if pool or spa temperature is below the temperature controller setting, then the heater will try to come on. c) If you desire to reset the temperature settings of the temperature controller, the remote has to be in the desired mode for you to change the particular setting. Example: You wish to raise or lower the pool temperature from the factory setting, you must have the remote system in the pool mode, if you wish to change the spa temperature, you must have the remote system in the spa mode. 5. Now turn on the gas valve to "OPEN" position, the heater is now ready to operate. NOTE The heater factory settings are 78° F. for the pool and 104° F. for the spa. When connecting a remote control to the MiniMax, you must install the low voltage thermostat wires in separate conduit from ANY line voltage wires. Failure to follow these instructions will cause t...
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