Assessments - 3, GPA: 4
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SERVICE PARTS LIST 55-16-7000 WIRING INSTRUCTION REVISED BULLETIN DATE SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS STARTING SERIAL NO. CATALOG NO. 4004-55 841A Oct. '95DYMODRILL with INTERNAL CLUTCH 58-03-0021 EXAMPLE: Component Parts (Small #) Are Included When Ordering FIG. PART NO. DESCRIPTION OF PART NO. REQ. 48 22-84-0790 Fan (1) 49 42-14-0291 Baffle (1) 50 02-04-1041 Ball Bearing (1) 51 06-82-9152 10-24 x 2-3/4" Pan Hd. Sem. T-25 (2) 52 18-70-0290 Field (1) 53 23-16-1410 Motor Insulator (1) 54 22-20-0680 Brush Tube (2) 55 22-18-0702 Carbon Brush Assembly (2) 56 06-82-8835 8-32 x 5/16" Pan Hd. Sem.T-20 (2) 57 22-56-0470 Terminal Block (1) 58 22-38-0140 Wire Trap (1) 59 31-17-0200 Cord Clamp (1) 60 06-82-7326 8-16 x 1" Pan Hd. Plastite T-20 (2) 61 23-37-0155 Control Assy. (See Bull. 58-03-0021) (1) 62 06-72-1720 Service Rivet (2) 63 12-99-2145 Service Nameplate (1) 64 22-32-0350 Brush Cover (2) 65 06-82-5316 8-32 x 1/2" Pan Hd. Slt. Taptite T-20 (2) 66 28-50-6363 Motor Housing (1) 67 06-82-5266 4-40 x 1/4" Pan Hd. TaptiteT-10 (2) 68 12-98-3060 Instruction Plate (1) 69 05-81-0470 M-5 Ground Screw (1) 49-96-4700 1-3/8" Open End Wrench (1) 49-96-0050 3/32" Hex Socket Wrench (1) 49-96-0085 3/16" Hex Socket Wrench (1) 45-56-0210 Strap And Buckle (1) 61-10-0660 Retaining Nut Spanner Tool (1) 61-30-0061 Water Seal Jig (1) The Assembly (Large #). SEE THE REVERSE SIDE FOR THE SERVICING OF THE INTERNAL CLUTCH MECHANISM FIG. PART NO. DESCRIPTION OF PART NO. REQ. 1 42-90-0210 Water Hose Fitting 2 45-80-0060 Shut Off Valve 3 06-57-1050 Retaining Nut 4 45-88-1140 Thrust Washer 5 43-06-0160 Clutch Disc-Outer 6 43-06-0150 Clutch Disc-Inner 7 43-76-0051 Water Swivel Hsg. w/ 06-83-2430 Scr. 8 40-50-2150 Disc Spring 9 45-06-0635 Seal 10 45-88-8565 Washer (Bag of 2) 13 38-50-6020 Spindle 16 34-80-3800 Retaining Ring 17 02-20-2515 Ball Bearing 18 06-82-9202 1/4-20 x 4-1/4" Taptite T-30 19 28-14-1870 Gear Case Assy.(Inc. 06-65-1535 Pin) 20 45-36-1520 Spindle Spacer 21 32-75-3430 Spindle Gear 22 02-50-4830 Needle Bearing 23 02-04-1205 Ball Bearing 24 36-66-3751 Pinion Shaft Assy. 25 06-42-1600 Woodruff Key 26 32-40-1581 Intermediate Gear 27 40-50-6300 Shifting Spring 28 44-70-0100 Shifting Plunger 30 45-88-0520 Thrust Bearing Washer 31 02-80-1800 Thrust Bearing 32 32-10-0061 High Speed Gear 34 36-14-0720 Clutch Pinion Shaft 35 45-88-0530 Thrust Bearing Washer 36 02-80-5000 Thrust Bearing 37 32-10-0051 Clutch Gear Assembly 38 45-88-0510 Thrust Bearing Washer 39 02-80-1200 Thrust Bearing 40 45-98-0090 Shifting Yoke 41 14-13-0210 Diaphragm Assy.(Inc. 06-65-1155 Pin) 42 30-15-0272 Shift Cam 43 43-44-0580 Foam Gasket 44 06-65-0840 1/8 x 3/4" Groove Pin 45 25-60-0056 Shifting Knob 46 02-04-1229 Ball Bearing 47 16-70-0320 Armature (1) (1) (1) (2) (3) (5) (1) (4) (2) (1) (1) (1) (1) (4) (1) (1) (1) (1) (4) (1) (1) (1) (2) (2) (1) (1) (1) (1) (1) (1) (1) (2) (1) (1) (1) (1) (2) (1) (1) (1) (1) FOR MOUNTING DRILL MOTOR USE: 06-75-3090 06-97-4050 1/4-20 x 7/8" Socket Hd. Screw1/4" Split Ring Lock Washer (4) (4) FIG. LUBRICATION 19 18 Oz. Type "J" Grease, No. 49-08-4220. MILWAUKEE ELECTRIC TOOL CORPORATION 13135 W. LISBON RD., BROOKFIELD, WI 53005 Drwg. 1 Servicing the Clutch Mechanism- Torque Value for the Clutch Mechanism Retaining Nut (fig. no. 3). Grease / Lubrication — when assembling the internal clutch component parts: the Clutch Discs (fig. nos. 5 and 6), Thrust Washers (fig. no. 4) and Disc Springs (fig. no. 8) are to be lightly coated with grease (Cat. No. 49-08-4220 type ‘J’) during their assembly into the spindle gear. Grease / Lubrication specifi cation includes coating internal bore of the spindle gear. 4 45-88-1140 Thrust Washers (2) 5 43-06-0160 Clutch Discs-Outer (3) 6 43-06-0150 Clutch Discs-Inner (5) 8 40-50-2150 Spring Discs (4) 32-75-3430 Spindle Gear (1) Service note: the assembly torque for the Clutch Mechanism Retaining Nut, No. 06-57-1050 (fig. no. 3), which insures the static torque required to slip the clutch mechanism, as lubricated, should be 45-50 ft-lbs (61-68 Nm). With the gear case separated from the diaphragm & motor housing of the Clutch Dymo-Drill motor — • insert & engage a 61-10-0660 retaining nut spanner with the notches in the 06-57-1050 clutch adjustment retaining nut. • with a 1/2" hex socket bit driver attached to a torque wrench, interlock the male hex with the female hex found in the threaded end of the dymo-drill spindle. • turn the torque wrench clockwise .., observing the torque reading and tighten the clutch adjustment retaining nut on the rear of the spindle shaft until a value of 45-50 ft-lbs (61-68 Nm) is obtained. Service Tool No. 61-10-0660 Pronto #5441. or equivalent Retaining Nut Spanner 1/2" Hex Bit Socket Driver, Sn...