After Operation 1. Remove all residue from the machine and thoroughly clean all surfaces. 2. Make sure all components are dry and machined surfaces lightly oiled. 3. Remove drill bits and store in a safe place. 4. Child-proof the machine and work area. Make sure to use padlocks, master switches and remove starter keys. Grounding/Voltage Warning Common household current is 110-120 volts. As long as your tool is rated from 110-120V there will be no complications using this tool with household receptacles. Plug the press into a 110-120V properly grounded outlet protected by a 15-amp, dual element time delay or circuit breaker. NEVER try to plug a 110-120V tool into a 220-240V circuit (or vice-versa) or serious complications and possible injury to the operator may occur. The plugs have different shapes to prevent this. This piece of equipment has a three-prong plug. The third (round) prong is the ground to protect the operator from electric shock. Cutting off the ground will result in a safety hazard and void the warranty. #38144 REV 10/03 Page 10 Extension Cords Extension Cords The extension cord must have a minimum wire size depending on the amperage of the tool and the length of the extension cord. This size is determined by its AWG (American Wire Gauge) rating. The smaller the gauge, the greater the cable’s capacity. The amount of cords used does not matter: Total length determines the minimum AWG rating. Every cord must meet the AWG rating. Use the chart below to determine what AWG rating is required for your situation. Cord length is rated in feet. Harbor Freight Tools can supply UL listed and outdoor rated cords in multiple AWG ratings if needed. Maintenance CLEANING: Regularly clean the work surface with dry brush or clean cloth. Keep machined parts of the press lightly greased. Always keep the motor and chuck clean. Prevent metal, wood, dust and debris from accumulating in this area. If jaws do not operate smoothly, have the chuck serviced by a qualified technician. LUBRICATION: For average use, lubricate twice a year with #20-30 weight household oil. Lubricate more frequently with increased usage. POWER CORD: Inspect the power cord periodically and, if damaged, have it repaired by an authorized technician. REPLACEMENT PARTS: Replace belts at the first sign of slippage or fraying. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. STORAGE: Always remove and store drill bits. KEEP OUT OF REACH OF CHILDREN #38144 Page 11 #38144 Page 12 Figure 7 - Parts List - Pulley and Spindle Assembly 1a 1b Item Description No. Item Description No. 1a “V” Belt M24 1505010 15 Chuck 1502009A 1b “V” Belt M25 2 Pulley Nut 1302025 16 Chuck Key 1503010A 3 Spindle Pulley 1305009A 17 Wedge Drift 150300B 4 Pulley Insert 1302022 18 Ball Bearing 60202 GB278-89B 5 Ball Bearing17mm 60203 GB2778-89C 19 Idler Pulley 1505006 6 Spacer 1302023 20 Idler Pivot 1505007 7 Retaining Ring 17mm GB894.1-86B 21 Knob 1505008 8 Retaining Ring 11mm GB894.1-86A 22 Pan Head Screw M5 GB818-85B 9 Ball Bearing 60201 GB278-89A 23 Pulley Cover w/labels 1305000C 10 Quill Gasket 1303003 24 Washer HD Screw GB9074.1-88 11 Quill 1303002B 25 Foam Washer 0805009 12 Ball Bearing 80202 GB278-89D 26 Chuck Guard 1508002A 13 Spindle Shaft 13003001A 14 Arbor 1503007 #38144 REV 10/03 Page 13 y Part Numbers shown here have an “A” suffix Item Description No. Item Description No. 1A Head w/pointer and trim 1302001A 24A Feed Handle 1304005 2A Cable Clamp 15020114A 25A Spindle Feed Shaft 1304002 3A Pan Head Screw M5 GB818-85B 26A Collar Depth Stop (w/scale) 1304003 4A Hex. Screw M8 GB5781-86B 27A Stop Pin 1304010 5A Adjusting Lever 1502006 28A Connector Wire 1302019 6A Motor Support Bracket 1502002 29A Lockwasher Ext. 5mm GB862.1-87 7A Motor Support Bracket 1502003 30A Pan Head Screw M5 GB818-85B 8A Motor Mount 1502007A 31A No Volt Switch 1502010E 9A Lockwasher 12mm GB93-87 33A Switch Plate Cover 1302009A 10A Nut Hex. M12x1.75 GB6170-86E 34A Pan Head Screw GB845-85 11A Motor Pulley 1505005 35A Pan Head Screw M5 GB818-85B 12A Skt. Screw Set M6 GB80-85A 36A Switch Box 1302008B 13A Motor 1302020B 37A Screw-Special Set M8 1302021 14A Hex. Nut M8 GB6170-86C 38A Hex. Nut M12 GB6171-86E 15A Washer M8 GB97.2-85 39A Quill Spring Cap 1504008 16A Motor Cable 1502016B 40A Quill Spring 1504009 17A Hex. Screw M8 GB5782-86A 41A Spring Retainer 1504007 18A Belt Tension Lock Knob 1502005 42A Spring Seat 1504006 19A Belt Tension Lever 1502004 43A Power Cable 1302015B 20A Roll Pin GB879-86 44A Cable Tie 1502017 21A Head Lock Set Screw M8 GB80-85B 45A Allen Key 4mm GB5356-86B 22A Depth Lock Screw 1504012 46A Allen Key 3mm GB5356-86A 23A Knob 1304011 #38144 Page 14 Figure 9 - Parts List - Base and Table art Numbers shown here have a “B” suffix Item Description No. CDP350F 1B Column 1301003 2B Rack 1301010 3B Hex. Socket Screw Set M10 GB80-85C 4B Column Support 1301002 5B Hex. Head Screw GB5781-86 6B Base 1301001 7B Table Support w/indicator 1501...