Assessments - 3, GPA: 4.7
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Insert two hex bolts (B) through the brackets, with the rear hex bolt between the cross bolts in the hitch tubes. Secure the hex bolts (B) with two nylock nuts (E). See fi gure 4. Do not tighten yet. • Assemble the two spacers (J) onto the hitch pin and secure the pin with the hairpin cotter (K). See fi gure 4. NYLOCK NUTS (E) BENT HITCH BRACKET HITCH BRACKET ASSEMBLY HEX BOLTS (B) SPACERS (J) HAIRPIN COTTER (K) 10" HEX BOLT (C) HITCH TUBE (L.H.) PLASTIC TIE NYLOCK NUT (E) TUBE MARKED “77L” HOUSING MARKED “L” STEP 2 - ASSEMBLE HITCH TUBES • The hitch tubes are stamped with a "77L" for the left tube and a "76R" for the right tube. The sweeper housing is marked with and "L" on the left with side and an "R" on the right side. See fi gure 1. • Hold the left hitch tube against the left side of the sweeper so that the "77L" on the tube faces away from the sweeper. Attach the hitch tube using two hex bolts (C) and nylock nuts (E). Repeat for the right hitch tube, but with the "76R" facing in toward the right side of the sweeper. Do not tighten yet. See fi gure 1. STEP 3 - REMOVE PLASTIC TIE • Remove the plastic tie that fastens the height adjustment tube to the front of the sweeper housing. See fi gure 1. 6 FIGURE 6 FIGURE 5 STEP 9 - ATTACH KNOB • Place the tooth-lock washer (H) between the height adjustment handle and the height adjustment strap. Insert the carriage bolt (D) through the handle, the tooth-lock washer and the strap. Assemble the fl at washer (G) and the plastic knob (S) onto the end of the bolt and tighten. See fi gure 6. STEP 7 - TIGHTEN BOLTS • At this time tighten the four bolts in fi gure 1 that fasten the hitch tubes to the sweeper housing. Next, tighten the two bolts in fi gure 2 that fasten the ends of the hitch tubes together. Finally, tighten the two bolts in fi gure 3 or 4 that fasten the hitch brackets to the hitch tubes. STEP 8 - ATTACH HANDLE • Assemble the height adjustment handle to the height adjustment tube on the front of the sweeper housing. Use the curved head bolts, bowed washers, lock washers and hex nuts which come pre-assembled to the tube. Position the height adjustment handle side to side so that the height adjustment strap will align up against the outside of the handle and then tighten the nuts. See fi gure 5. • Assemble the grip (R) onto the end of the height adjustment handle as shown in fi gure 5. CURVED HEAD BOLT BOWED WASHER LOCK WASHER HEX NUT GRIP (R) HEIGHT ADJUSTMENT HANDLE HEIGHT ADJUSTMENT TUBE HEIGHT ADJUSTMENT STRAP CARRIAGE BOLT (D) TOOTH LOCK WASHER (H) KNOB (S) FLAT WASHER (G) HEIGHT ADJUSTMENT HANDLE HEIGHT ADJUSTMENT STRAP ASSEMBLY OF HOPPER BAG STEP 10 - ASSEMBLE UPPER TUBES • Fit the ends of the two upper hopper tubes into the ends of a rear hopper tube. Align the holes in the ends of the tubes and insert plastic plugs (Q). See figure 7. NOTE: Either side of the tubes can face up. REAR HOPPER TUBE FIGURE 7 UPPER HOPPER TUBE PLASTIC PLUG (Q) STEP 11 - ASSEMBLE LOWER TUBES • Fit the ends of the two lower hopper tubes into the ends of a rear hopper tube. Align the holes in the ends of the tubes and insert plastic plugs (Q). See figure 8. NOTE: Either side of the rear hopper tube can face up. REAR HOPPER TUBE LOWER TUBE HOPPER PLASTIC PLUG (Q) FIGURE 8 STEP 12 - ASSEMBLE TUBES TO BAG • Unfold the hopper bag, reverse the fold of the mesh wind screen and then lay the bag out flat with the wind screen on top and the Craftsman logo facing down. • Insert the ends of the assembled upper hopper tubes down through the stitched sleeves in the sides of the hopper bag and then slide the tubes back underneath the wind screen. See figure 9. FIGURE 9 UPPER HOPPER TUBE STITCHED SLEEVE HOPPER BAG BOTTOM • Place the assembled lower hopper tubes into the bottom of the hopper bag and then slide the tubes to the back of the bag. See figure 10. • Attach the ends of the lower hopper tubes to the inside of the upper hopper tubes using two clevis pins (M) inserted from the inside, and two hair cotter pins (L). See figure 10. LOWER HOPPER TUBE CLEVIS PIN (M) HOPPER BAG BOTTOM FIGURE 10 UPPER HOPPER TUBE HAIR COTTER PIN (L) 7 STEP 13 - ATTACH BAG BOTTOM • Fold the bag flaps around the lower hopper tubes and • Insert the bag frame strap into the stitched sleeve at attach to the bag bottom using the snaps. See figure the front edge of the bag bottom. See figure 11. 13. STITCHED SLEEVE FIGURE 11 BAG FRAME STRAP • Assemble the bag frame strap to the holes in the lower hopper tubes using two clevis pins (N) and hair cotter pins (L). See figure 12. FIGURE 12 CLEVIS PIN (N) HAIR COTTER PIN (L) BAG FRAME STRAP SNAPFLAP FIGURE 13 STEP 14 - ASSEMBLE SUPPORT RODS IMPORTANT: Do not over bend the support rods during the following step. Over bending will decrease the supporting tension of the rods. • Assemble the two hopper support rods as shown in figure 14. Place the ends of the rods into the holes in the upper and lower hopper tubes, flexing the rod just enough to fit into the holes in the t...