Assessments - 3, GPA: 4.7
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PO Box 100 BOYERTOWN, PA 19512 1-610-369-1450 1-10-06 Be Aware of Hazard Definitions Denotes presence of a hazard which, if ignored, will result in severe personal injury, death or property damage Denotes presence of a hazard which, if ignored could result in severe personal injury, death or substantial property damage. Denotes the presence of a hazard, which if ignored, could result in minor personal injury or property damage Intended to bring attention to information, but not related to personal injury or property damage. This equipment must be installed, adjusted, serviced and started only by a qualified service agency – an individual or agency, licensed and experienced with all codes and ordinances, and who is responsible for the installation and adjustment of the equipment. The installation must comply with all local codes and ordinances and with the latest revision of the National Fire Protection Standard for Oil Burning Equipment, NFPA 31. Read all instructions before proceeding. Follow all instructions completely. Failure to follow these instructions could result in equipment malfunction causing severe personal injury, death or substantial property damage. Do not alter this boiler in any way. The manufacturer will not be liable for any damage resulting from changes made in the field to the boiler or its components or from improper installation. Failure to comply could result in severe personal injury, death, or substantial property damage. Your oil fired boiler is designed to burn No. 1 and No. 2 heating oil only. Never use gasoline or a mixture of gasoline and oil. Do not store gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. The area around the boiler should be kept free and clear of combustible materials. Never burn garbage or refuse in your boiler. Never try to ignite oil by tossing burning papers or other material into your boiler. Do not attempt to start the burner when excess oil has accumulated or the boiler is full of vapors. o not operate boiler if the heat exchanger is damaged. D Do not jumper, attempt to bypass or override any of the safety limit controls. Do not use this boiler if any part has been under water. Immediately call a qualified service technician to inspect the boiler and replace any part of the boiler, control system or burner that has been under water. All installations must conform to the requirements of the authority having jurisdiction. Such applicable requirements take precedence over the general instructions of this manual. Where required by the authority having jurisdiction, the installation must conform to the American Society of Mechanical Engineers Safety Code for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ASME CSD-1. Concealed Damage- If you discover damage to the burner, boiler or controls during unpacking, notify the carrier at once and file the appropriate claim. When calling or writing about the boiler please have the following information available: the boiler model number and serial number which is located on the upper left front of the unit. Record the model and serial number for future reference in the space provided in this manual. Text Box: Danger Text Box: Warningg Text Box: Caution Text Box: Notice Text Box: Danger Text Box: Warningg Text Box: NOTICE Table of Contents Ratings and Data………………………………………………………………………4 Clearances……………………………………………………………………..............5 Ventilation and Combustion Air………………………………………………………5 Boiler Assembly……………………………………………………………….............6 Temperature control Installation and Adjustment Boiler Trim Piping Jacket Installation System Piping………………………………………………………………...……….9 Bypass Piping Low Water Cut-Off Relief Valves Expansion Tanks Venting Systems……………………………………………………………………...10 Chimney Venting Direct Venting Burner Installation……………………………………………………………….…...14 Oil Tank and Piping……………………………………………………………….….15 . Wiring…………………………………………………………………………..……..15 Swing Door……………………………………………………………………..……..18 Opening the Door Closing the Door Door Hinge Reversal Operation………………………………………………………………………..……..18 Sequence of Operation Start Up Start Up Equipment Burner Adjustments Control Circuit Safety Checks Maintenance……………………………………………………………………..…….21 Boiler Oil Burner Vent System Domestic Water Tank……………………………………………………………..…..22 .. Trouble Shooting Guide………………………………………………………..……...23 Parts Diagrams…………………………………………………………………..……..25 Warranty …………………………………………………………………………..…..26 Ratings and Data Boiler Model No. SL375 SLD375 SL4100 SLD4100 SL5125 SLD5125 SL6150 SL7175 Firing Rate - #2 Fuel 0.75 0.75 1.00 1.00 1.25 1.25 1.50 1.75 Input BTU/HR 105,000 105,000 140,000 140,000 175,000 175,000 210,000 245,000 DOE Capacity BTU/HR 91,000 91,000 122,000 122,000 153,000 153,000 184,000 208,250 Net IBR Rating BTU/HR 79,000 79,000 106,000 106,000 133,000 133,000 160,000 181,100 Net Rating Sq. Ft. 526 526 707 707 887 887 1,067 1,207 AFUE Rating 85.5 85.5 86.5 86.5 ...
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