We will proceed against any breach of this condition. -1- TECHNICAL DOCUMENT ASEPTIC AND CS WASHING MACHINE SERIES 2000 CONTENTS 1. General working procedure p. 6 1.1 Description p. 6 1.2 Construction p. 7 1.2.1 Chassis-frame p. 7 1.2.2 Tub and drum p. 7 1.2.3 Suspensions p. 7 1.2.4 Porthole p. 7 1.2.5 Bearings, transmission and motor p. 7 1.2.6 Programming p. 8 1.3 Working principle p. 8 1.4 Security p. 8 1.4.1 Total protection against opening doors p. 8 1.4.2 Protection against unbalance p. 9 1.4.3 Heater protection p. 9 1.4.4 Security related to the gas heating system p. 9 1.5 Heating p. 10 2. Technical information regarding the installation p. 11 2.1 Technical specifications p. 11 2.2 Installation p. 12 2.2.1 Maintenance and unpacking p. 12 2.2.2 Characteristics of the room p. 13 2.2.3 Connections p. 14 2.2.4 First start-up p. 17 2.3 Adaptation of the device to another type of gas p. 17 2.3.1 Actions to be taken p. 17 2.3.2 Table of adjustments and flow rates p. 18 -2- 3. Technical information for the user p. 19 3.1 Details of the various elements p. 19 3.1.1 Opening and closing the doors p. 19 3.1.2 Soap trays p. 20 3.1.3 Unbalance and direction of rotation p. 20 3.2 Usage of washing machines with micro control p. 21 4. Periodic maintenance p. 21 4.0 Every day p. 21 4.1 Every week p. 21 4.2 Every month p. 21 4.3 Every 3 months p. 21 4.4 Every 6 months p. 22 4.5 Every year p. 22 5. Maintenance instructions p. 23 5.1 Remove sealing kit p. 23 6. Troubleshooting p. 24 6.1 Checks p. 24 6.2 Other break-downs p. 24 7. Problems during operation and start-up p. 25 -3- LIST OF DIAGRAMS N° diagram Index Date Description Type machine AS2000-0001 06/01/00 Washer dryer, front view CS, ASEP2000 AS2000-0003 B 19/12/01 Side view CS, ASEP2000 AS2000-0009 A 29/03/00 Tub detail CS, ASEP2000 AS2000-0011 A 25/04/03 Drainage circuit CS ET ASEP2000 AS2000-0015 A 27/06/02 Display DF, CS, ASEP micro AS2000-0016 06/01/00 Electrical heating unit DF, CS, ASEP AS2000-0017 A 03/01/02 Water levels DF, CS, ASEP AS2000-0018 A 25/04/03 Unlocking of tub door, washer DF, CS, ASEP AS2000-0022 C 01/02/01 Installation scheme of aseptic washer elec and steam 2000/27 AS2000/27 E / V AS2000-0023 C 01/02/01 Installation scheme of aseptic washer elec and steam 2000/33 AS2000/33 E / V AS2000-0024 C 01/02/01 Installation scheme of aseptic washer elec and steam 2000/49 AS2000/49 E / V AS2000-0025 C 01/02/01 Installation scheme of aseptic washer elec and steam 2000/67 AS2000/67 E / V AS2000-0026 A 17/12/01 Soap tray – Water inlet CS, ASEP2000 AS2000-0027 A 01/10/01 Installation scheme of aseptic washer gas 2000/27 AS2000/27 GAS AS2000-0028 A 01/10/01 Installation scheme of aseptic washer gas 2000/33 AS2000/33 GAS AS2000-0029 B 24/05/01 Installation scheme of aseptic washer gas 2000/49 AS2000/49 GAS AS2000-0030 A 01/10/01 Installation scheme of aseptic washer gas 2000/67 AS2000/67 GAS CS2000-0022 D 27/06/02 Installation scheme of aseptic washer elec and steam 2000/27 CS2000/27 E / V CS2000-0023 D 27/06/02 Installation scheme of aseptic washer elec and steam 2000/33 CS2000/33 E / V CS2000-0024 D 27/06/02 Installation scheme of aseptic washer elec and steam 2000/49 CS2000/49 E / V -4- CS2000-0025 D 27/06/02 Installation scheme of aseptic washer elec and steam 2000/67 CS2000/67 E / V CS2000-0027 B 27/06/02 Installation scheme of aseptic washer gas 2000/27 CS2000/27 GAS CS2000-0028 B 27/06/02 Installation scheme of aseptic washer gas 2000/33 CS2000/33 GAS CS2000-0029 C 27/06/02 Installation scheme of aseptic washer gas 2000/49 CS2000/49 GAS CS2000-0030 B 27/06/02 Installation scheme of aseptic washer gas 2000/67 CS2000/67 GAS ELECTRICAL DIAGRAMS AND SPARE PARTS LIST Refer to technical manual -5- 1. GENERAL WORKING PROCEDURE 1.1 Description • Correct usage in accordance with design: o The dirty laundry is loaded into the front part of the machine and the clean laundry is unloaded from the rear part of the machine, using portholes situated opposite to the loading ports (for the Aseptic machines) or into the front part of the machine (for the CS machines). o When a separating wall is constructed at the middle plane of the machine this will then avoid any contact between the dirty and the clean laundry. • Simple usage: o Loading and unloading of the laundry through one or two large ports opening by 180°. • Easy-to-use programs: o Control of the machine by a microprocessor with five standard programs - washing types. It provides the possibility to create 25 other programs according to your requirements. • No concrete base is required. However, a stable and level floor is absolutely necessary. • No vibrations are transmitted to the floor. • The machine only requires one electrical connection, one connection for the heating system of the machine (electricity or steam or gas) and one channel for the drainage of used water. • Various types of detergents may be used: o Classical detergent in powder form or liquid detergent supplied by a dosing pump. Note: The suppl...