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• By: Qualified Service Technician/Homeowner Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. The products of combustion will contain small particles of fly ash. The fly ash will collect in the exhaust venting system and restrict the flow of the flue gases. At start-up if there is incomplete combustion, or if there is a shutdown or incorrect operation of the appliance it will lead to some soot formation. This will collect in the exhaust venting system. The venting system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections. Ash will build up more quickly in the horizontal sections. 12. Cleaning the Glass • Frequency: When clear view of the firepot becomes obscure • By: Homeowner a. Appliance must be completely cool before cleaning glass. b. Use a damp paper towel or any non-abrasive glass cleaner. Wipe off with dry towel. Handle glass assembly with care. When cleaning glass: • Avoid striking, scratching or slamming glass. • Do NOT clean glass when hot. CAUTION • Do NOT use abrasive cleaners. • Use a hard water deposit glass cleaner on white film. • Refer to maintenance instructions. 13. Cleaning Convection Blower - Requires No Lubrication • Frequency: Yearly or as needed • By: Qualified Service Technician a. The appliance must be in complete shutdown and completely cooled. b. Remove both the left and right cast sides. c. Use either a can of compressed air or an air compressor. d. Reach as far back as possible and spray compresssed air liberally from both sides at the blower. This will remove any lint or dust build-up on the impellers. 14. Cleaning Exhaust Blower - Requires No Lubrication • Frequency: Yearly or as needed • By: Qualified Service Technician • Task: Contact your local dealer. 15. Door Latch Inspection • Frequency: Prior to heating season • By: Homeowner The door latch is non-adjustable but the gasketing between the glass and firebox should be inspected periodically to make sure there is a good seal. NOTE: There is no gasket on the bottom of glass. Handle glass with care. • Inspect the gasket to ensure it is undamaged. • Do NOT strike, slam or scratch glass. • Do NOT operate appliance with glass assembly removed. WARNING • Do NOT operate with glass cracked, broken or scratched. Page 34 250-7251G August 20, 2009 R Castile Pellet Insert Correct Flame Size,Yellow/White in ColorCorrect 16. Door Gasket Inspection • Frequency: Monthly or after burning 1 ton of fuel • By: Homeowner To inspect the door rope (gasket), open the door and see that the door rope extends approximately 1/8 to 3/16 inch (3 to 9.5mm) from the door rope channel. It should show signs of compaction all the way around the door where the rope contacts the face of the insert. 17. Preparing Firebox for Non-Burn Season • Frequency: Yearly • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. b. Remove all ash from the firebox and vacuum thoroughly. c. Paint all exposed steel, including cast-iron. • Use the Touch-Up paint supplied with the appliance; or; • Purchase paint from your local dealer. • Must use a high-temperature paint made specificially for heating appliances. WARNING Fire and Smoke Risk. • High ash fuels or lack of maintenance can cause firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds half way point in firepot. • Failure to do so could result in smoking, sooting and possible hopper fires. D. High Ash Fuel Content Maintenance • Frequency: When the ash build-up exceeds more than half way up the firepot. • By: Homeowner Poor quality pellet fuel, or lack of maintenance, can create conditions that make the firepot fill quickly with ashes and clinkers. This condition makes the appliance susceptible to overfilling the firepot with pellets which may result in smoking, sooting and possible hopper fires. Figure 35.1 shows an example where the firepot overfills, pellets back up into the feed tube and ash has accumulated in the firebox. An inefficient and non-economical method of burning of fuel caused by poor quality pellet fuel is shown in Figure 35.2. The correct flame size when good quality, premium pellet fuel is burned is shown in Figure 35.3. If the ash buildup exceeds the half way point in the firepot IMMEDIATE ATTENTION AND CLEANING IS REQUIRED. Figure 35.1 Tall, Lazy Flame, Orange in ColorIncorrect Figure 35.2 Figure 35.3 August 20, 2009 250-7251G Page 35 Castile Pellet Insert R E. Igniter Replacement F. Glass Replacement Figure 36.1 IgniterIgniter BracketThumb Screw WARNING • • • Glass is 5mm thick high temperature heat- resistant ceramic glass. DO NOT REPLACE with any other material. Alternate material may shatter and cause injury a. Shut down the appliance by turning down the thermostat and let the appliance completely cool down. After the appliance has cooled down, unplug it and remove the ash pan. b. The...
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