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Such preventive safety measures reduce the risk of starting the tool accidentally. 5. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. 6. When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire. 7. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edge are less likely to bind and are easier to control. 8. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. 9. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool. 3 908935 - 04-04-03.qxd 4/4/03 10:02 AM Page 4 SERVICE 1. Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. 2. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance Section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury. ADDITIONAL SPECIFIC SAFETY RULES 1. HOLD TOOL BY INSULATED GRIPPING SURFACES WHEN PERFORMING AN OPERATION WHERE THE CUTTING TOOLS MAY CONTACT HIDDEN WIRING OR ITS OWN CORD. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator. 2. TIGHTEN COLLET NUT SECURELY to prevent the bit from slipping. 3. PROVIDE CLEARANCE under workpiece for router bit when through- cutting. 4. CLEAR THE ROUTER BIT AREA before starting motor. 5. MAINTAIN FIRM GRIP ON TOOL to resist starting torque. 6. KEEP HANDS CLEAR OF BIT WHEN MOTOR IS RUNNING to prevent personal injury. 7. LET THE MOTOR COME TO A COMPLETE STOP before putting the tool down. 8. NEVER TOUCH ROUTER BITS AFTER USE. They may be extremely hot. 9. AVOID “CLIMB-CUTTING”. (See section “USING THE TOOL” in this manual). “Climb-cutting” increases the chance for loss of control resulting in possible personal injury. 10. DO NOT HAND-HOLD THE ROUTER IN AN UPSIDE-DOWN OR HORIZONTAL POSITION. The motor can separate from the base if not properly attached according to the instructions (See “ATTACHING THE MOTOR TO THE ROUTER”) section. 11. SOME WOOD CONTAINS PRESERVATIVES WHICH CAN BE TOXIC. Take extra care to prevent inhalation and skin contact when working with these materials. Request, and follow, any safety information available from your material supplier. There are certain applications for which this tool was designed. Porter-Cable strongly recommends that this tool NOT be modified and/or used for any application other than for which it was designed. If you have any questions relative to its application DO NOT use the tool until you have written Porter-Cable and we have advised you. Technical Service Manager Porter-Cable Corporation 4825 Highway 45 North Jackson, TN 38305 12. 4 908935 - 04-04-03.qxd 4/4/03 10:02 AM Page 5 SAFETY SYMBOLS SYMBOL DEFINITION V ........................ volts A ........................ amperes Hz ........................ hertz W ........................ watts PSI ........................ pounds per square inch Min. ........................ minimum Max. ........................ maximum in. ........................ inch MM ........................ millimeters h ........................ hours min ........................ minutes s ........................ seconds ......................... alternating current .......................... direct current n0 .......................... no load .......................... alternating or direct current .......................... Class II Construction …/min .......................... revolutions or reciprocation per minute SAFETY INSTRUCTIONS FOR CHARGER AND BATTERIES battery. 3. SAFETY INSTRUCTIONS FOR CHARGER AND BATTERIES 1. SAVE THESE INSTRUCTIONS. This manual contains important safety and operating instructions for Porter-Cable Battery Charger. 2. Before using a battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery pack, and (3) product using To reduce risk of injury, a Porter-Cable charger should only be used to charge a Porter-Cable battery pack. Other types of batteries may burst causing personal injury and damage. Do not charge a Porter-Cable battery pack with any other charger. 4. Do not expose charger to rain, snow or frost. 5. Do not abuse cord. Never carry charger by cord or yank it to disconnect from receptacle. Pull by plug rather than cord when disconnecting charger. Have damaged or worn power cord and stra...