Assessments - 4, GPA: 3.5
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IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRICIAN. DO NOT REMOVE THE GROUNDING PRONG FROM THE PLUG. Choppers with three phase motors should be connected so that the hub drive runs counterclockwise facing the cylinder assembly. A check must be made to verify correct direction of rotation. Energize machine momentarily by turning switch ON then OFF. If rotation is incorrect, disconnect plug from electrical outlet, disassemble the plug and interchange any two power leads (not the green ground lead). Then reassemble the plug and recheck. – 3 – CLEANING WARNING: UNPLUG CHOPPER POWER CORD BEFORE CLEANING. The chopper must be thoroughly cleaned and sanitized after installation and before being placed into service. Cleaning Supplies (Not Provided) Recommended cleaning and sanitizing supplies include: • A 12" handle nylon brush that will slide through the cylinder • A two compartment pail for cleaning solutions • A pail for sanitizing solution • A scrap pail • Clean cloths • A spray bottle NOTE: When using detergents and sanitizers, follow manufacturer's instructions. Rinse with clean water. Prepare a hot detergent solution in one side of the two compartment pail. Fill the other compartment with warm potable rinse water. Mix a sanitizing solution by adding one tablespoon of sodium hypochlorite bleach (5.25%) to one gallon of water in a pail. This makes a 200 ppm solution. Use this solution to fill the spray bottle as well as the pail for sanitizing. Thoroughly clean and sanitize the feed pan, feed stomper, chopper cylinder assembly, worm assembly, knife, plate, adjusting ring and machine housing. Refer to Fig. 1 for component identification. NOTE: After cleaning, apply a light coat of food grade mineral oil to the cylinder, adjusting ring, knife, plate and worm before reassembly. – 4 – ASSEMBLY Check to assure the hub and hub drive are clean and clear of any obstruction. Insert the cylinder assembly with a slight twisting motion toward the left. The cylinder stop pin will contact the side of the hole that receives it. Tighten the thumb screw. NOTE: Upon disassembly it is only necessary to loosen the thumb screw about three turns. It should never be removed. Slide the worm into the cylinder and rotate until the square shank of the worm locks into the hub drive. Install the knife with cutting edges facing out, and the plate, making sure the notch aligns with the pin in the bottom of the cylinder. Thread the adjusting ring on hand tight. Install the feed pan and feed stomper. NOTE: On the model 4822 with funnel-shaped cylinder, tighten the feed pan thumb screw (Fig. 2), holding the pan securely to the chopper cylinder assembly. CAUTION: The knife and plate depend on meat for lubrication. Therefore, the chopper should never be operated without meat. Fig. 2 – 5 – OPERATION Cut the meat into strips, turn the machine ON and feed the meat strips into the chopper, using the feed stomper only as needed. If the strips are cut to proper size, they will feed without assistance from the feed stomper, allowing both hands of the operator free to feed meat. When running meat through the chopper a second time, more speed is attained by feeding small quantities at a time than by trying to force large amounts with the feed stomper. The feed pan should always be kept in place on the cylinder. It not only makes regular feeding easy, but keeps the chopper attachment ready for immediate use. The fineness to which the meat is cut is governed by the size of the holes in the perforated plate, not by the tension put on the adjusting ring. Do not tighten the adjusting ring more than hand tight. MAINTENANCE WARNING: UNPLUG CHOPPER POWER CORD BEFORE CLEANING, SERVICING OR REMOVING PARTS. REPLACE PARTS BEFORE USE. MACHINE CLEAN UP The machine should be thoroughly cleaned at the end of an operating day or after being idle for an extended period of time. Refer to CLEANING for proper procedure. HUB AND CYLINDER DRAIN Hub Drain A drain slot in the trim washer allows any meat juices to drain from the hub. This slot should be inspected periodically to make sure that it is free of obstructions. A small brush can be used to remove any material which may have accumulated. Cylinder Drain A drain hole at the bottom end of the cylinder allows any meat juices to drain. This hole should be inspected periodically to make sure that it is free of obstructions. A small wire can be used to remove any material which may have accumulated. AIR INTAKE Under normal operating conditions the motor air intake screen, located in the base of the chopper, will need little or no attention. However, in some installations where sawdust or other foreign materials are present in the air, this intake screen may become partially or completely covered. Where an adverse dust condition does exist, periodically check the screen and wipe clean with a rag or brush as required. STORAGE The chopper should be completely cleaned and covered with a towel or other suitabl...