Assessments - 5, GPA: 3.8
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1. Lower the head assembly and lock into position. 2. Loosen the six (6) kerf screws using the multi purpose tool. 3. Adjust the kerf inserts as close to the blade (teeth) as possible without touching the blade. 4. Tighten the kerf screws. NOTE: At extreme bevel angles the saw blade may slightly cut into kerf insert. 10505152025850803035757065605522.531.685Bevel Lock60555045353040Kerf Inserts Figure: Kerf Insert Depth Adjustment • When the diameter of the blade has been reduced due to sharpening, it may be necessary to adjust the depth stop. When a new blade is installed, it is necessary to check the clearance of the blade to the turn table structure. Setting Blade Depth for Normal Full Cuts • The depth stop adjustment is a feature used when cutting grooves in the workpiece. (See page 28 for cutting grooves.) 1. Loosen and turn both of the lower Jam Nuts to just above the threaded end of the Depth Stop Bolt. 2. Press Depth Stop Release Button and pull up Depth Stop Bolt until nuts hit the bottom of its support frame. 3. Set the table to the 0° miter position. Push down and slide back saw head to the full back position. 4. While looking at both the blade and the corner where the fence meets the table, turn the Depth Stop Bolt to set the blade depth to about 1/4 inch below the table’s surface. 5. Release the saw head to the up position. 6. Turn both lower Jam Nuts to be tight against the bottom of the support frame. Tighten nuts against each other. 7. Practice slide cutting (with tool unplugged) to verify that the blade does not touch table. If it clears the table, make a practice cut (with tool plugged) on scrap wood to verify that the cut goes completely through the lower front edge of the work- piece Depth Stop Bolt Depth Stop Release Button Lower Jam Nuts Upper Jam Nuts Figure: Depth Adjustment CAUTION! Do not start the miter saw without checking for interference between the blade and the turn table structure. The blade could be ruined if it cuts into the table structure. Setting Blade Depth for Cutting Grooves The depth stop can be easily adjusted to limit the cutting depth, such as when creating a rough slot. (See page 30 for instructions) 17. Adjustments (continued) WARNING ! Disconnect plug from power source before performing any assembly, adjustment or repair to avoid possible injury. Slide Action Adjustment 1. Locate the 4 Set Screws (A, B, C, & D) on the Rail Guide Housing. (Figure 1) 2. Loosen the Nut on Set Screw (A) with an adjustable wrench. 3. Tighten or loosen Set Screw (A) with the 4mm end of the bit on the multi-purpose tool until you achieve minimal slide play while maintaining the desired sliding force. 4. After adjusting Set Screw (A), hold Set Screw (A) with a 4mm allen key and tighten the nut with an adjustable wrench without moving the Set Screw. (Figure 2) 5. Complete steps 2-4 with the remaining set screws in order as shown in figure 1. Figure 1. Set Screws Figure 2. Adjust and Tighten Set Screw 18. Transporting, Placement & Mounting To avoid injury always observe the following: • Unplug electric cord. Before transporting the saw, rotate head and lock assembly to 60° right miter, lock into detent, slide head assembly to the middle of it’s rail, tighten the slide rail lock knob and lock the head assembly in the lowered position. Lifting Saw • To avoid back injury, hold the tool close to your body when lifting. Bend your knees so you can lift with your legs, not your back. • Lift by using the cast-in carry handles at each side of the bottom of the base. • Alternate lifting method: When picking tool up from ground, use rear carrying handle and front carrying handle (above guard). • Never carry the tool by the slide rails, this may cause blade damage. • Never lift tool by holding main switch handle. This may cause serious damage. • Never carry the miter saw by the power cord or the operational handle. Attempting to lift or carry the tool by the power cord will damage the insulation and the wire connections resulting in electric shock or fire. • Observe the position of the saw. People standing behind it could be injured by thrown debris. • Place the saw on a firm, level surface where there is plenty of room for handling and properly supporting the workpiece. • Bolt, nail or clamp the saw to its support. Be careful not to over-drive nail or over-torque the bolt. This could crack foot or damage base. ! WARNING ! CAUTION 19. Mounting to Workbench Mount the saw using either the four bolt holes (5/16") or the four nail holes to the workbench. Check for clearance to the left and right of the saw. 1. Each of the four mounting holes should be bolted securely using 5/16" bolts, lock washers, and hex nuts (not included). 2. Locate and mark where the saw is to be mounted. 3. Drill four (4) 5/16" diameter holes through workbench. 4. Place the miter saw on the workbench aligning holes in base with holes drilled in workbench. Install bolts, lock washers and hex nuts. As an alternative, you can mount t...