Assessments - 3, GPA: 4
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(Fig. 3) J – BEVEL CLAMP LEVER. Controls tilt of motor for bevel cutting operations. Locks motor at any desired angle on the bevel scale. (Fig. 3) K – TABLE CLAMP KNOBS. Allows the operator to quickly set the desired fence position. (Fig. 3) L – ON-OFF SWITCH. Conveniently placed at eye level; switch can be turned on or off in an instant for added operator protection. (Fig. 3) M – MITER SCALE. Indicates degrees left and right for setting track arm. (Fig. 2) 6 ASSEMBLY ASSEMBLING STEEL LEGS TO BASE Carefully support the machine to the rear and brace the frame so the machine is balanced. Attach the four steel legs to each end of the base using sixteen 5/16-18x5/8" carriage head screws (A) Fig. 4A and Fig. 4B, 5/16" flat washers (B), 5/16" lockwashers (C) and 5/16" hex nuts (D). Return saw to upright position. A B C D Fig. 4A A B C D Fig. 4B ASSEMBLING OVERARM ELEVATING HANDLE 1. Insert roll pin (A) Fig. 5, into the hole in elevating shaft (B). 2. Line up the slots in elevating handle (C) Fig. 5, with roll pin (A) and place handle on shaft (B) making certain the roll pin is engaged in the slots. 3. Fasten elevating handle (C) Fig. 6, to shaft (B) with a 1/4-20X1/2" hex head screw (D) and 1/4" flat washer (E). A B C Fig. 5 Fig. 6 B C D E 7 ASSEMBLING CUTTINGHEAD TO TRACK ARM 1. Raise the track arm assembly (A) Fig. 7, by turning overarm elevating handle (F) Fig. 2. 2. Remove packing material from around cuttinghead assembly (B) Fig. 7. 3. Push track arm clamp lever (C) Fig. 7, to the rear until it rests against stop (D) as shown. 4. Pull out on track arm index knob (E) Fig. 7, and rotate track arm (F) 90 degrees to the position shown in Fig. 8. Tighten track arm clamp lever (C) Fig. 8, by pulling it to front position. 5. Unscrew and remove blade guard clamping rod (G) Fig. 9, and remove blade guard assembly (H). C D A F E B Fig. 7 C F Fig. 8 6. Place cuttinghead clamp (J) Fig. 10, in slot on top of cuttinghead. NOTE: Jaws of cuttinghead clamp must be open as shown. 7. Lift cuttinghead assembly (B) Fig. 11, and insert roller bearings (K) into track arm assembly (A) as shown. NOTE: Make certain the roller bearings (K) are riding on track rods (L). Push cuttinghead assembly (B) Fig. 11, into track arm assembly (A) and tighten cuttinghead clamp (J) Fig. 11. G H Fig. 9 J A J L LK B Fig. 10 Fig. 11 8 8. Assemble end cap (N) Fig. 12, to the rear of track arm assembly (A) and fasten with two 5/16-18x3/4" button head screws (P) and 5/16" lockwashers (Q) supplied. ASSEMBLING STARTER BOX TO BASE If you purchased your machine with magnetic starter, transformer and overload protection, assemble the starter box to the base, as follows: 1. Assemble bracket (A) to the bottom of the right side of saw base, as shown in Fig. 13. Place a 1/4" flat washer onto a 1/4-20x3/4" hex head screw and insert screw through hole in the bottom of the right side of the saw base. Place the bracket (A) Fig. 13 onto the screw, place a 1/4" lock washer onto the screw and thread a 1/4-20 hex nut onto screw and tighten securely. 2. Assemble the starter box (B) Fig. 14, to the right side of the base. Place a 1/4" lockwasher onto a 1/4-20x1/2" hex head screw, place a 1/4" flat washer on the screw and insert the hex head screw (C), through the hole in the in the bracket (E), and thread screw into the weld nut (D) Fig. 14, in the back of the starter box (B). Repeat this process for the two remaining holes in the base and the starter box. 3. Fig. 15, illustrates the starter box assembled to the base. 9 N P A Q Fig. 12 Fig. 13 Fig. 14 B C D E Fig. 15 ADJUSTING TABLE BRACKETS PARALLEL TO TRACK ARM To perform accurate work, the track arm must be parallel to the table top brackets at both the front and rear of the machine. To check if the alignment is correct, proceed as follows: 1. Loosen yoke clamp locking lever (A) Fig. 16, pull up yoke clamp index knob (B) and rotate yoke (C) to the out rip position shown in Fig. 17. Tighten yoke clamp locking lever (A). 2. Place wrench (D) Fig. 18, on flats of arbor and loosen arbor nut (E) using wrench (F). A B C Fig. 16 A C B Fig. 17 D E F Fig. 18 10 3. Place wrench (F) Fig. 19, between inner flange (G), and outer flange (H) and tighten arbor nut (E). Make certain wrench (F) is above the table surface. If necessary raise track arm. G E H F Fig. 19 4. Loosen cuttinghead clamp knob (J) Fig. 20 and move cuttinghead (C) to the front of track arm (K). Loosen track arm locking lever (L), pull out on track arm index knob (M) and rotate track arm (K) until wrench (F) is over left table bracket (N). Make certain wrench (F) is in the vertical position and tighten knob (J) and lever (L) Fig. 20. L M K J C F N Fig. 20 5. Using wrench (D) Fig. 21 as a feeler gage, lower the track arm assembly by turning handle (P) until wrench (F) just touches wrench (D). IMPORTANT: Do not raise or lower track arm any further until table brackets are adjusted. 6. Loosen track arm locking lever (L) Fig. 20, pull out on track arm index knob (M) and r...
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