Assessments - 3, GPA: 4.3
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. . . . . . . . . . .SRB3601 . . . . . . . .First Stage Complete 1 . . . . . . . . . . .5105-70 . . . . . . . . .Handwheel Assembly 2 . . . . . . . . . . .3504-6 . . . . . . . . .Star Washer . . . . . . . . . . . .J2790056B . . . . . .Filter Retaining Ring 3 . . . . . . . . . . .1390-7 . . . . . . . . .Filter 4 . . . . . . . . . . .29-3106-13A . . . . .Moving Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . .(bare, no O-rings) 5 . . . . . . . . . . .19-8010-8 . . . . . . .Disc Spring 6 . . . . . . . . . . .MS28774-007 . . . .Backup Ring (for Moving Orifice) 7 . . . . . . . . . . .G007A . . . . . . . . . .O-ring (for Moving Orifice, 2 ea.) 8 . . . . . . . . . . .3801-20 . . . . . . . . .Dust Cap 9 . . . . . . . . . . .1-1665-17 . . . . . . .Yoke Nut 10 . . . . . . . . . .2-3801-4 . . . . . . . .Yoke 11 . . . . . . . . . .1-3105-6 . . . . . . . .L.P. Port Plugs 12 . . . . . . . . . .G011B . . . . . . . . . .O-ring (for L.P. Port Plugs) 13 . . . . . . . . . .3106-6 . . . . . . . . .One Way Bleed Valve 14 . . . . . . . . . .J07-S1024-08DB . .Locking Allen Screw 15 . . . . . . . . . .2-3601-1A . . . . . . .Main Body 16 . . . . . . . . . .G904A . . . . . . . . . .O-ring (for H. P. port plug) 17 . . . . . . . . . .1-3405-4 . . . . . . . .H. P. Port Plug 18 . . . . . . . . . .G024A . . . . . . . . . .O-ring (fits on large end of Body) 19 . . . . . . . . . .2-3601-7 . . . . . . . .Pressure Adjusting Ring 20 . . . . . . . . . .G025A . . . . . . . . . .O-ring (fits on Pressure Adj. Ring) 21 . . . . . . . . . .3801-12B . . . . . . .Main Spring 22 . . . . . . . . . .G007A . . . . . . . . . .O-ring (for small end of piston) 23 . . . . . . . . . .3801-5 . . . . . . . . .Piston Seat 24 . . . . . . . . . .25-3601-13 . . . . . .Piston (Bare, no O-rings or seat) 25 . . . . . . . . . .G022A . . . . . . . . . .O-ring (for large end of Piston) 26 . . . . . . . . . .2-3601-8 . . . . . . . .Cap 27 . . . . . . . . . .3601-15 . . . . . . . . .Cap Label TABLE OF CONTENTS Page 1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2.0 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2.1 General Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2.2 First Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2.3 Second Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 3.0 O-rings Reference Chart . . . . . . . . . . . . . . . . . . . . . . . . . . .3 4.0 Special Feature of the Maximus SRB3600 . . . . . . . . . . . . .4 4.1 First Stage Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 4.2 Second Stage Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 5.0 First Stage Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 5.1 Tools Required for First Stage Servicing . . . . . . . . . . . . . . . .5 5.2 Disassembly of First Stage . . . . . . . . . . . . . . . . . . . . . . . . . .6 5.3 Assembly of First Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 5.4 Testing of First Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 6.0 Secoond Stage Procedures . . . . . . . . . . . . . . . . . . . . . . . .13 6.1 Tools Required for Second Stage Servicing . . . . . . . . . . . . . .13 6.2 Disassembly of Second Stage . . . . . . . . . . . . . . . . . . . . . . . .13 6.3 Assembly of Second Stage . . . . . . . . . . . . . . . . . . . . . . . . . .15 6.4 Set-Up of Second Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 6.5 Testing of Second Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 7.0 Helpful Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 7.1 Troubleshooting Regulators . . . . . . . . . . . . . . . . . . . . . . . . . .20 7.2 Parts Cleaning Recommendations . . . . . . . . . . . . . . . . . . . . .21 7.3 Commonly Used Cleaning Solutions . . . . . . . . . . . . . . . . . . .22 7.4 Handling Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 8.0 Two Year Warranty and Maintenance Information . . . . . . .24 8.1 Proper Procedure for Warranty Paperwork . . . . . . . . . . . . . .24 8.2 Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 BEFORE YOU BEGIN..... READ THESE INSTRUCTIONS COMPLETELY BEFORE YOU BEGIN SERVICING THE REGULATOR. THESE INSTRUCTIONS ARE INTENDED FOR PEOPLE WHO HAVE BEEN AUTHORIZED BY SHERWOOD TO REPAIR SHERWOOD SCUBA EQUIPMENT. IF YOU ARE NOT SO AUTHORIZED - STOP. 1.0 INTRODUCTION 1. This manual is written as a guide to the annual servicing and maintenance of the Sherwood Maximus SRB3600 regulator. 2. This manual gives breakdowns of regulator parts, equipment specifications, servicing instructions, troubleshooting recommendations, and guidelines for proper care of these regulators. The manual is intended for use only by persons specially trained and authorized to servi...