Assessments - 2, GPA: 4
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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i LIMITATION OF LIABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i SYSTEM COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 HEIGHT SENSOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 PROGRAMMING THE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 OPERATION OF THE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 COMMONLY ASKED QUESTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 WARRANTY What is covered Firestone Industrial Products Company warrants the IntelliRide system to be free of defects in material and workmanship for a period of one year or 12,000 miles (whichever occurs first) from the date of original purchase. If the control system or any part of the control system fails because of a manufacturing defect, Firestone will, at its option, provide replacement part(s) for the consumer, without charge, provided the customer: 1) Returns the component/system to the original purchase location, an authorized Firestone distributor. 2) Submits proof of original purchase. What is not covered 1) Installation or service charges for replacement parts. 2) Damage caused by incorrect installation. 3) Parts that have been altered or tampered with. 4) Damage caused by vehicle accident. 5) Damage from misuse or abuse. 6) Damage caused by extraordinary environmental conditions or events, such as fire, flood or acts of God. LIMITATION OF LIABILITY Warrantor is not responsible for consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. To know what your legal rights are in your state, consult your local or state consumer affairs office or your state’s Attorney General. Vehicle Note: Prior to installation of this kit, the air springs must be installed to your vehicle. Air pressure and air lines should be removed from the air springs prior to the installation of the Intelliride™ system. 24-8201 09-04 NAD-32047-2 i C CC ongratulations on your purchase of a new IntelliRide system by Firestone. This kit will provide automatic height control and leveling of your vehicle. The following will introduce you to the system components as well as provide detailed instructions concerning installing the height sensors and programming the system. Be sure to take all applicable safety precautions during the installation of this kit. Position the vehicle on a solid level surface and apply the parking brake. Disconnect the negative battery cable from the battery. With the vehicle on a solid, level surface raise the vehicle and remove the wheels. After the removal of the wheels, lower the vehicle so the suspension rests on jack stands rated for your vehicle's weight. TOOLS REQUIRED > Drill > 1/2” End wrench > Phillips head screw driver > 3/8” Drill bit > 10mm End wrench > Sharp knife > 3/16” Drill bit > 8mm End wrench > Pliers > Center punch > 7mm End wrench > Tape measure > Hacksaw > 3/8” End wrench > Marker > 1” Hole saw > 9/16” End wrench PARTS LIST Top Box Components Part # Qty Valve block Pressure Sensor 1/4 NPT Straight Fittings Air Compressor Electronic Control Unit Air Dryer Height Sensors Height Sensor Bracket Height Control Rod Height Sensor Template 9235 1 0002 1 3100 8 9210 1 0200 1 0004 1 0100 4 5342 4 3265 4 8252 4 Bottom Layer Components Part # Qty Air Tank, 3 Gallon 9127 1 Wire Harness & Connections Part # Qty Variable Leveling Connection (Park Wire) 0008 1 Wire Harness With Switches, Grommet 9238 1 Hardware & Tubing Part # Qty Separate Plastic Bag with: Hardware Required for Height Sensor Installation (Figure 2) 10-32 x 1” Machine Screw 8 10-32 Nylon Lock Nut 8 3/16” Flat Washer 8 M5 x 8 mm Machine Screw 8 M6 x 16 mm Machine Screw 4 M6 Nylon Lock Nut 4 Height Control Arm 4 Hardware Required for Height Sensor Linkage Installation (Refer to Figure 6) Hose Clamp 4 Axle Mounting Bracket 4 Height Control Linkage 8 M5 Nylon Lock Nuts 8 M5 Jam Nut 8 1/4” Tubing, 18ft. 1 Hardware & Tubing Part # Qty Separate Plastic Bag with: Hardware Required for Component Mounting & Air Fittings Valve Block Mounting Hardware & Exhaust Silencer Silencer 3271 1 10-32 x 1-3/4” Socket Head Cap Screw 2 10-32 Nylon Lock Nut 2 3/16” Flat Washer 2 Compressor Isolator Mountin...
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