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Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. FLOTEC • P.O. Box 342 • Delavan, WI U.S.A. 53115 Phone: 1-800-365-6832 • Fax: 1-800-526-3757 E-Mail: info@flotecwater.com • Web Site: Installation PRODUCT INSPECTION The high pressure booster pump has been carefully inspected and packaged to assure safe delivery. Inspect the pump and fittings and report to the carrier any items which are damaged or missing. TABLE I - DISCHARGE PRESSURE GPM HP No. of Stages Discharge Pressure PSI at Rated Flow* Discharge Pressure PSI at No Flow* 10 1/2 6 74 113 10 3/4 8 97 147 10 1 10 134 188 *For total discharge pressure, add this pressure to suction pipe pressure. For example, a 1 HP pump taking suction from an 80 psi water service line will produce 188 + 80 = 268 psi total discharge pressure at 0 GPM flow. If suction pressure drops to 50 psi, discharge pressure will drop to 238 psi at 0 GPM flow. INSTALLATION The pump is designed to boost city water pressure or water pressure from a private water system. Use this high pressure stream to wash down milk parlors, barns, garages and driveways, or for fire protection. The pump is portable with a convenient carrying handle. If an existing pressure water system is to be used as a water supply, it can be connected with available fittings and 3/4” or 1” high pressure hose to the pump inlet. A special heavy duty 3/4” or 1” suction hose with fittings is available as an accessory. If pump is permanently mounted on wall, use a 3/4” or 1” pipe or heavy-duty hose for suction line. 20 GPM models require one-inch discharge hose to reduce friction losses. Hazardous pressure. Pump body may explode if pressures exceed rated limits. Maximum inlet pressure is 80 PSI. Maximum discharge pressure is 315 PSI. Warranty is void if these pressure limits are exceeded. HIGH PRESSURE BOOSTER PUMP INSTALLATION INSTRUCTIONS These instructions cover high pressure booster pump installations as shown below: Figure 1 – Connection to house service. 1208 0894 From pressurized house service Suction Discharge 1207 0894 Water tank or reservoir Suction Discharge Figure 2 – Connection to water reservoir. Priming Plug Figure 3 – Cistern or shallow well installation. Male Pipe to Male Hose Adapter Female Hose Connection Male Hose Connection High Pressure Hose15 Feet Maximum Gun Nozzle Weeping Type ONLY Tee 90 Elbow Water Supply Foot Valve For parts or assistance, call Flotec Customer Service at 1-800-365-6832 Installation / Operation Figure 4 – Wall mounted to pressurized service line. To Power Gate Valve or Hose Bibb Male Pipe to Male Hose Adapter Male Pipe to Male Hose Adapter High Pressure Hose with two Female Connections Service Line Male Pipe to Male Hose Adapter (Suction) (Discharge) Female Hose Connection High Pressure Hose Gun Nozzle Weeping Type ONLY 1209 0894 To reduce friction losses to a minimum, inlet (suction) line should be short and have as few elbows as possible. Size the inlet according to the chart below: Recommended Recommended Ave. Threaded Inlet Discharge GPM Inlet Size Line Size Line Size 10 3/4” NPT 1” 1” An inlet strainer will prevent suspended debris from clogging pump. The internal running surfaces of the pump and seals require water lubrication for good, consistent operation. Allowing pump to run dry will severely damage pump and seals. Install a pressure gauge in pump inlet line. Keep at least two pounds per square inch pressure (2 PSI) in inlet line whenever pump is operating. If this is not possible, consult customer service representative. LUBRICATION It is not necessary to lubricate pump or motor. The motor is equipped with sealed ball bearings, lubricated for the life of the bearing. The mechanical shaft seal in the pump is self-lubricating and requires no adjustment. Disassemble pump to replace seal (See “Maintenance”, Pages 8 and 9). OPERATION NOTICE: Observe the following precautions when operating the pump: 1. Keep the motor dry! Do not direct stream from pump discharge onto the motor! 2. Hazardous pressure. Do not run the pump with discharge shutoff, as hose may burst or pump may be damaged due to high temperatures. 3. Do not use a standard trigger gun with this pump. Use only trigger guns with an automatic weeping feature. These are available as accessories and are provided with three nozzles. The smallest nozzle restricts the flow, allowing use of a smaller water source. The two larger nozzles are used if the water source will supply the pump’s full capacity. 4. Do not run pump dry; to do so may damage the seal. 5. To avoid internal damage to pump, do not operate with water temperature above 175 degrees F. For parts or assistance, call Flotec Customer Service at 1-800-365-6832 Electrical...
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