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To assist in keeping track of the screws, use a tackle or pill box as a storage device. A location template (see Figure 4-19) is useful as a label for the storage device for the screws. The information in parentheses ( ) denotes the screw name(s) called out in the figures. Be careful not to scratch the computer plastic case by allowing the screws to get between the disassembly surface and the plastic case. Also, to prevent case scratches, a soft padded work surface is suggested. HDD bay diskette drive keyboard status LCD hinge upper case (HD1, HD2, B4); (FD1–FD5); (K1, K2); display (SD1); (H1–H4); below LCD battery bay (B5); CD-ROM drive heat sink 13.3” LCD bottom of base (CS1, CS2) HD drive (E1–E6) (CD1–CD4) (HS1–HS3) ground (G1); 12.1” LCD ground (G1, G2) assembly (B1–B3) upper case upper case at in-IR PWA (IR1); touch pad (H7); LVDS (G2); main board beside microphone (CS3, CS4) terior opening (CS5, CS6) HDD heat sink (HT1–HT6) speakers (S1, S2) USB (U1) (M1–M3); I/O panel (ST4–ST11) standoffs front bezel LCD panel 12.1” LCD 12.1” LCD 13.3” LCD (ST1–ST3); (F1–F4 on (LC1–LC4 on hinges bracket hinges PC Card cage 12.1”, F5 and F6 12.1”, (H6, H7, H9, (H5, H8) (H12–H15); (P1–P4) on 13.3”) LC5–LC8 on 13.3”) and H10) 13.3” LCD bracket (BR1–BR3) Figure 4-19. Location Template CAUTION: During the following removal and replacement procedures, you will see Kapton tape in many places on the computer. When reinstalling or replacing parts, be sure to replace the Kapton tape correctly to retain the electrical protection and noise reduction the tape provides. 4-32 Dell Inspiron 3000 Series Service Manual Removing and Replacing Parts 4-33 Keyboard Figure 4-20. Keyboard Removal To remove the keyboard, follow these steps: 1. Remove the hinge covers. If the hinge covers are tight, use a plastic wedge or scribe to loosen them. 2. Remove the connector cover. Start from the right side and gently pry the connector cover from the computer. CAUTION: When reinstalling the connector cover, be sure the routing of the I/R cable (see Figure 4-22) is correct. If the wires of the I/R cable are not replaced correctly, in relation to the tabs of the connector cover, future removal of the cover may not be possible. K1 hinge covers (2) keyboard cable ZIF connector (screws K1 and K2 are 4 mm) K2 palmrest connector cover keyboard 4 mm 3. Remove the keyboard screws K1 and K2. 4. Lift up the keyboard from the palmrest. Pull forward at the back of the keyboard to release the edge of the keyboard from the palmrest assembly. 5. Disconnect the keyboard cable from the ZIF connector. Use a small flat-blade screwdriver or scribe to release the ZIF connector securing the keyboard cable. CAUTION: Lift away the cable only after the ZIF connector is opened (see “ZIF Connectors” found earlier in this chapter). Pulling the cable from the connector damages the conductive coating on the end of the cable. 6. Remove the keyboard from the palmrest. 4-34 Dell Inspiron 3000 Series Service Manual Removing and Replacing Parts 4-35 Heat Sink Figure 4-21. Heat Sink Removal To remove the heat sink, follow these steps: 1. Remove the keyboard. 2. Remove black chromate panhead screws HS1, HS2, and HS3. The heat sink will come free except for the fan cable. Push back and lift up on the heat sink to access the fan cable. 3. Remove the fan cable. The fan cable is beneath the heat sink on the left side. Use a plastic scribe or flat-blade screwdriver, if necessary. 4. Remove the heat sink from the palmrest assembly. HS1 HS2 HS3 fan heat sink connector (screws HS1–HS3 are 5 mm) 5 mm palmrest assembly 4-36 Dell Inspiron 3000 Series Service Manual Status Display Panel Figure 4-22. Status Display Panel Removal To remove the status display panel, follow these steps: 1. Remove the hinge covers and connector cover. See “Keyboard” found earlier in this chapter. 2. Remove status display panel screw SD1. 3. Remove the status display panel. The status display panel has two connectors. 4. Disconnect the status display panel connector from connector JP5 on the main board. 5. Disconnect the I/R cable from connector P3 on the status display panel. 6. Remove the status display panel from the palmrest assembly. When reinstalling the status display panel, see the first Caution for “Keyboard” found earlier in this chapter. (screw SD1 is 5 mm) 5 mm SD1 status display panel status display panel connector I/R cable palmrest assembly connector P3 connector JP5 Removing and Replacing Parts 4-37 LCD Assembly The LCD assembly consists of the display assembly and its related components. This section describes how to remove either the 12.1-inch or 13.3-inch LCD assembly. Later sections in this chapter provide removal and replacement procedures for the components of the LCD assembly. Figure 4-23. LCD Assembly Removal To remove the LCD assembly, follow these steps: 1. Remove the hinge covers and the connector cover. See “Keyboard” found earlier in this chapter. 2. Remove the status display panel. 3. Discon...