Assessments - 3, GPA: 4
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Make sure venting system is clean. NOTE: High winds blowing into the venting system can pressurize the firebox causing loss of vacuum. Empty hopper of fuel. Use a wet/dry vacuum cleaner to remove remaining fuel, from hopper, including feed tube. Check feed chute for obstructions. Loosen 2 screws and jiggle feed assembly. Check that set screw is tight on feed spring shaft at end of feed motor. Check connections on feed motor, replace if defective. No call light. Appliance does not begin start sequence. Thermostat not set to a high enough temperature. Snap Disc #3 tripped. No power. Fuse blown. Connections at thermostat and/or appliance not making proper contact. Defective thermostat or thermostat wiring. Control box defective. Adjust thermostat above room temperature. Reset snap disc. Connect to power. Replace fuse. Check connections at thermostat and appliance. Replace thermostat or wiring. NOTE: To test thermostat and wiring, use a jumper wire at the thermostat block on the appliance to by-pass thermostat and wiring. Replace control box. Appliance fails to shut off. Call light on. Turn thermostat off. If call light does not go out, disconnect thermostat wires from appliance. If call light does go out, thermostat or wires are defective. Page 26 250-7251F September 1, 2008 RR Castile Pellet Insert Symptom Possible Cause Corrective Action Convection blower fails to start. No call light. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Defective control box. Replace snap disc. Check that blower is plugged into wire harness. Replace blower. Replace control box. Exhaust blower fails to Blower not plugged in. Check that blower is plugged into wire harstart or does not shut off. Blower is clogged with ash. Blower is defective. Control box is defective. ness. Clean exhaust system. Replace blower. Replace control box. Large, lazy flame, orange Dirty appliance. Clean appliance, including firepot, heat color. Black ash on glass. Poor fuel quality, high ash content. Firepot clean-out plate not completely closed. Excessive amount of fuel. exchangers and venting system. Remove stainless steel baffle from firebox to clean ash from on top of baffle. Clean behind rear brick panels. Change fuel brand to premium. Check that firepot clean-out plate is fully closed. Reduce feed rate using feed rate adjustment control rod located inside hopper. Nuisance shutdowns. Low flame. Sawdust buildup in hopper. Feed motor is reversing. Defective thermocouple. Defective control box Firepot more than 1/2 full Increase feed by opening feed rate adjustment control rod located inside hopper. Clean hopper, see page 31. Check for good connections between feed motor and wire harness. Replace thermocouple. Replace control box. See page 31 for detailed instructions for “High Ash Fuel Content Maintenance” Appliance calls for heat. Thermocouple is defective or not properly Check connections on thermocouple or Call light illuminates. plugged in. replace if defective. Exhaust blower starts. A flashing yellow light on the control box No feed or igniter. Defective control box indicates a problem with the thermocouple. Replace control box. September 1, 2008 250-7251F Page 27 Castile Pellet Insert R 10Maintaining & Servicing Your Appliance A. Proper Shutdown Procedure CAUTION Shock and Smoke Hazard • Turn down thermostat, let appliance completely cool and exhaust blower must be off. Now you can unplug appliance before servicing. • Smoke spillage into room can occur if appliance is not cool before unplugging. • Risk of shock if appliance not unplugged before servicing appliance. . B. Quick Reference Maintenance Chart C. General Maintenance 1. Types of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your firepot. If the fuel you are burning has a high dirt or ash content or you are burning shelled field corn, it may be necessary to clean the firepot more than once a day. Dirty fuel will cause clinkers to form in the firepot. A clinker is formed when dirt, ash or a non-burnable substance is heated to 2000°F (1093°C) and becomes glass-like. See “C” page 32 in this section for more details on fuels with high ash content. li er Figure 27.1 - Clinker Cleaning or Inspection Frequency Daily Weekly Monthly Yearly Ash Pan Every 5 bags of fuel OR X Ash Removal from Firebox Beneath Heat Exchanger Blower, Combustion (Exhaust) Blower, Convection Door Latch Inspection Exhaust Path More frequently depending on the fuel type or ash build-up Every 1 ton of fuel More frequently depending on the fuel type More frequently depending on the fuel type Prior to heating season More frequently depending on ash build-up OR X OR ORX X OR X OR OR X X Firebox - Prepare for Non-Burn Season At end of heating season OR X Firepot - Burning pellets Every 3 bags OR X Firepot - Burning Corn Every 1 bag OR X Glass When clear view of firepot becomes obscure OR X Heat Exchanger & Drop Tube Every 1 ton of fuel ...
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