Assessments - 4, GPA: 3
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Hardware Needed for Step 3: 2 (#22) Bolts 2 (#24) Nuts 2 (#23) Washers 2 (#23) Washers Step 4: Assemble Wheel Axle Supports As shown in Figure 4 below, connect together the 2 Wheel Axle Supports (#4) using 8 (#25) Bolts, 8 (#23) Washers, and 8 (#24) Nuts. DO NOT TIGHTEN BOLTS—leave bolts very loose for inserting axle and tongue in Step #6. Hardware Needed for Step 4: 2 (#4) Wheel Axle Supports 8 (#25) Bolts 8 (#23) Washers 8 (#24) Nuts Page 6 Step 5: Attaching Wheel Axle Supports To Bottom Panels Attach Wheel Axle Supports (#4) to the Bottom Panels as shown in Figure 5 to the right, using 4 (#21) Bolts per side. Next, finish bolting together two middle connections of Bottom Panels after Wheel Axle Support is in place. Using 2 (#21) Bolts, 2 (#23) Washers, and 2 (#24) Nuts. Hardware Needed for Step 5: 2 (#4) Wheel Axle Supports (connected) 10 (#21) Bolts 10 (#23) Washers 10 (#24) Nuts Step 6: Attaching Wheel Axle and Tires Set Hitch Tongue(#10) in place as shown below before inserting Wheel Axle(#5) through Wheel Axle Support(#4). Next, insert the Wheel Axle (#5) into the Wheel Axle Support(#4), and through the holes in the Tongue(#10) as shown in Figure 6. Be sure equal amounts of axle extend from each side of Wheel Support. TIGHTEN BOLTS ON WHEEL AXLE SUPPORT. Next, install each Tire Assembly (#6) onto Wheel Axle, followed by a Washer(#26) and a Cotter Pin(#27) Hardware Needed for Step 6: 1 (#10) Hitch Tongue 1 (#5) Wheel Axle 2 (#6) Wheel Assemblies (Tires) 2 (#26) Washers 2 (#27) Cotter Pins Step 7: Assembling Tongue Latch Insert the Tongue Latch(#9) up through the opening in the Hitch Tongue(#10). Place one Latch Spacer(#8) on each side of the Tongue Latch(#9), the insert Bolt(#29) to connect Hitch Tongue(#10) and Latch Spacers(#8) and Tongue Latch(#9). Only Hand Tighten (#29) Bolt to (#30) Nut. See Figure 7. Next, attach one end of Latch Spring(#7) to Hitch Tongue(#10) and one end of Latch Spring(#7) to top hole in Tongue Latch(#9). Note hole locations from Figure 7. Now completely tighten (#29) Bolt and (#30) Nut. Hardware Needed for Step 7: 1 (#9) Tongue Latch 2 (#8) Latch Spacers 1 (#7) Latch Spring 1 (#29) Bolt 1 (#30) Nut Page 7 Step 8: Installing the Hitch Pin Bracket Install the Hitch Pin Bracket(#11) in the back two holes of the Hitch Tongue(#10) using 2 (#25) Bolts, 2 (#23) Washers, and 2(#24) Nuts. Refer to Figure 8. Place Hitch Pin(#28) in the front hole, using Cotter Pin(#27) to hold in place. Hardware Needed for Step 8: 1 (#11) Hitch Pin Bracket 2 (#25) Bolts 2 (#23) Washers 2 (#24) Nuts 1 (#28) Hitch Pin 1 (#27) Cotter Pin Step 9: Installing the Rear Cross Brace Turn the Trailer Cart over onto its wheels. Attach the Rear Corner Brackets(#13) and the Rear Cross Brace(#12) to the back of the Bottom Panels as shown in Figure 9. Use 2 (#21) Bolts, 2 (#23)Washers, and 2 (#24) Nuts for each side. Hardware Needed for Step 9: 1 (#12) Rear Cross Brace 2 (#13) Corner Brackets 4 (#21) Bolts 4 (#23) Washers 4 (#24) Nuts Step 10: Side Panel Installation Attach the Left Side Panel(#14) to the Bottom Panels as shown in Figure 10 using 2 (#21) Bolts, 2 (#23) Washers, and 2 (#24) Nuts. Note bolt locations. Hardware Needed for Step 10: 1 (#14) Side Panel 2 (#21) Bolts 2 (#23) Washers 2 (#24) Nuts Page 8 Step 11: Secure Rear Cross Brace Bolt Rear Cross Brace(#12) to Bottom Panels(#1) using 6 (#21) Bolts, 6 (#23) Washers, and 6 (#24) Nuts. See Figure 11 for bolt locations. Hardware Needed for Step 11: 6 (#21) Bolts 6 (#23) Washers 6 (#24) Nuts Step 12: Side Panel Installation Attach the Right Side Panel(#14) to the Bottom Panels as shown in Figure 12 using 2 (#21) Bolts, 2 (#23) Washers, and 2 (#24) Nuts. Note bolt locations for side panel. Hardware Needed for Step 12: 1 (#14) Side Panel 2 (#21) Bolts 2 (#23) Washers 2 (#24) Nuts Step 13: Secure Side Panels Secure each side panel by bolting a Rear Corner Brace(#15) to the outside of the Side Panel(#14) using 5 (#21) Bolts, 5 (#23) Washers, and 5 (#24) Nuts per side. Figure 13 shows left Rear Corner Bracket being attached. Attach right side the same way. Hardware Needed for Step 13: 2 (#15) Rear Corner Braces 10 (#21) Bolts 10 (#23) Washers 10 (#24) Nuts Page 9 Step 14: Attach Front Panel Attach the Front Panel(#16) to the Front Cross Brace(#2) and to the two Side Panels(#14) using 12 (#21) Bolts, 12 (#23) Washers, and 12 (#24) Nuts. See Figure 14 for bolt locations. Hardware Needed for Step 14: 1 (#16) Front Panel 12 (#21) Bolts 12 (#23) Washers 12 (#24) Nuts Step 15: Install Front Corner Braces Install the Front Corner Braces(#17) to the corners of the Front Panel(#16) and the Side Panels(#14) using 2 (#21) Bolts, 2 (#23) Washers, and 2 (#24) Nuts for each Front Corner Brace. See Figure 15. Hardware Needed for Step 15: 2 (#17) Front Corner Braces 4 (#21) Bolts 4 (#23) Washers 4 (#24) Nuts Final Step: Attaching Tail Gate with Latches First attach the two Tailgate Latches(#18) to the inside of the Tailgate(#20) using 2 (#21) Bolts, 2 (#23) Washers, and 2 (#24...