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A © A S A m e r i c a , I n c . 2 0 0 8 INSTALLATION INSTRUCTIONS Model 3636Y1.SR.XXX Model 3838Y1.SR-NEO.XXX Model 4242Y1.SR-NEO.XXX Acrylux Builder Series Shower Pans Thank you for selecting American Standard – the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read these instructions carefully before you begin. Local building codes vary by location. Observe all local plumbing and building codes. = stud location = stud location 3636Y1.SR.XXX 3838Y1.SR-NEO.XXX 4242Y1.SR-NEO.XXX 3636 STUD LAYOUT = stud location 3838 STUD LAYOUT 4242 STUD LAYOUT 10" (254mm) 12" (305mm) 12" (305mm) 39-1/2" (1003mm) 39-1/2" 6" (1003mm) (152mm) Floor Cutout 10" (254mm) 12" (305mm) 12" (305mm) 43-1/2" (1092mm) 43-1/2" 6" (1092mm) (152mm) Floor Cutout 36" 914mm 36" 914mm 5" 127mm 37-1/2" (953mm) 36" (914mm) 18" (457mm) 6" (152mm) 18" (457mm) Drain CL Floor Cutout (6" x 6") (152mm x 152mm) 38" 965mm 38" 965mm 5" 127mm 42" 1067mm 42" 1067mm 5" 127mm IMPORTANT • Allow pan to reach room temperature before installation. • Before you begin, locate appropriate product reference (see page 1). • Read installation instructions carefully before starting project. • Keep instructions for warranty information RECOMMENDED TOOLS AND MATERIALS Tape Measure Pencil Saber Saw Screws, 1" Flathead, Stainless Safety Glasses Drill 24" Level INSTALLATION INSTRUCTIONS STEP 1. PREPARING ALCOVE • Strip alcove to bare studs. • Shower stud pocket should be constructed as shown above. • Floor must be clean, smooth, and level (check with level). Sub floor must be installed. Do not install shower base on open floor joists. • Cut hole in sub floor as shown on page 1 to accommodate drain. STEP 2. INSTALLING PAN • Trial fit base in prepared alcove. With pan sitting flat on floor, check with level on top of pan. Pan should be level from front-to-back and side-to-side (Fig 1). If pan is not level, remove pan and level floor using leveling compound. • A floor leveling compound (smooth mortar) or a similar quick-setting compound specifically made for leveling floors may be used to fully support and level base. • After pan is leveled, if alcove is larger than pan, shim between pan and studs to create a tight fit. Drill 3/16" holes in pan flange at each stud. Screw pan flange to studs (Fig. 2). CLEANING • Do not use any abrasive cleaners or metal scrapers. • If drywall mud or plaster gets on your shower, it may be carefully removed with a wooden scraper made from a piece of scrap wood. • Adhesive may be removed with mineral spirits. • Ideal cleaners are Soft Scrub Gel® or Comet Gel®. FIGURE 1. Check to assure pan is level. FIGURE 2. If necessary, shim between pan and studs for tight fit and screw to each stud. WARNING: Some cleaning products are not suitable for use. Read all labels carefully. DO NOT USE if they say “not suitable for use with ABS, acrylic or polystyrene”. -2- 754287-100 Rev. A SCRATCH REMOVAL INSTRUCTIONS 1. For effective scratch removal and ...
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