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SELF PROPELLED Models 5621 and 5631 SELF PROPELLED Models 5621 and 5631 Table of Contents Important Information Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Service Information . . . . . . . . . . . . . . . . . . . . .1 Special Safety Information . . . . . . . . . . . . . . . .1 Unpackaging Unpackaging Information . . . . . . . . . . . . . . . . .2 Safety and Warnings Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . .2 General Safety Rules Warnings - "Don’ts" . . . . . . . . . . . . . . . . . . . . .4 Warnings - "Do’s" . . . . . . . . . . . . . . . . . . . . . . .4 Engine/ Fuel Warnings - "Don’ts" . . . . . . . . . .5 Engine/ Fuel Warnings - "Do’s" . . . . . . . . . . . .5 Assembly Instructions Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Speed Controller Setup . . . . . . . . . . . . . . . . . . .7 Put Oil and Gasoline in Engine Before Starting . . . . . . . . . . . . . . . . . . . . . . . . .8 Use of Lifting Lug . . . . . . . . . . . . . . . . . . . . . .9 Operation Starting Instructions . . . . . . . . . . . . . . . . . . . . .9 Self-Propelled Setup . . . . . . . . . . . . . . . . . . . . .9 Vacuuming . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Empty Debris Bag . . . . . . . . . . . . . . . . . . . . . .10 Refueling the Engine . . . . . . . . . . . . . . . . . . .10 Storage and Maintenance Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .11 Removing Blockage in Moving Parts . . . . . . .12 Removing the Fan . . . . . . . . . . . . . . . . . . . . . .12 Changing V-Belt . . . . . . . . . . . . . . . . . . . . . . .12 Part Numbers HPV Parts Assembly . . . . . . . . . . . . . . . . . . . .13 HPV Parts List . . . . . . . . . . . . . . . . . . . . . . . .14 HPVEngine Assembly . . . . . . . . . . . . . . . . . .15 HPVDeck Assembly . . . . . . . . . . . . . . . . . . .15 HPVCollector Assembly . . . . . . . . . . . . . . . .16 HPVLiner Assembly . . . . . . . . . . . . . . . . . . .17 HPVNozzle Assembly . . . . . . . . . . . . . . . . . .17 Warranties Warranty . . . . . . . . . . . . . . . . . . . . . .Back cover Important Information A. Introduction On behalf of everyone at Little Wonder, we would like to thank you for your purchase of a Little Wonder High Performance Vac. This professional debris handling machine was designed to the highest standards to ensure you many hours of uninterrupted service. This manual provides the information necessary for safe and efficient operation and service. For your safety, it is critically important that you read and understand this entire manual before operating your High Performance Vac. Specifications: Model Dry Weight Max Rpm 5621 258 lbs. 3400 5631 260 lbs. 3400 B. Service Information High Performance Vac Unit Contact your local Little Wonder dealer. Engine Contact an authorized Briggs & Stratton dealer. Dealers are listed in the Yellow Pages under “Lawn and Garden Equipment Supplies”, “Lawn Maintenance” or “Lawn Mowers”. Your dealer will need to know the model and serial number of your engine. For their location, please consult the operator’s manual provided with your engine. C. Special Safety Information WARNING DANGER ATTENTION: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHEN YOU SEE THIS SYMBOL HEED ITS WARNING! STAY ALERT! WARNING DANGER TO REDUCE THE POTENTIAL FOR ACCIDENTS, COMPLY WITH THE SAFETY INSTRUCTIONS IN THIS MANUAL. FAILURE TO COMPLY MAY RESULT IN SERIOUS PERSONAL INJURY AND OR EQUIPMENT AND PROPERTY DAMAGE. WARNING DANGER THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. 1. Unpacking 1. Remove Collector assembly, Nozzle assembly, and Debris bag from the top section of the package. 2. Remove cardboard insert. 3. Cut away short side of box and fold down. 4. Pull and latch “transaxle engagement lever.” See page 9. 5. Roll HPV base unit out of box. Safety and Warnings A. Safety Decals An important part of the safety system incorporated in this High Performance Vac are the warnings and informational decals (labels) found on various parts of the unit. These decals (labels) must be replaced if they become illegible due to abrasion, etc. It is your responsibility to replace the decals (labels) when they become hard to read. The location of these decals and their part numbers for ordering are shown on page 3. WARNING DANGER IMPROPER USE OR CARE OF THIS HIGH PERFORMANCE VAC, OR FAILURE TO WEAR PROPER PROTECTION CAN RESULT IN SERIOUS INJURY. READ AND UNDERSTAND THE RULES FOR SAFE OPERATION AND ALL INSTRUCTIONS IN THIS MANUAL. WEAR HEARING, EYE, AND BREATHING PROTECTION. Caution: Thrown objects. Keep bystanders away. Always wear eye, ear and breathing protection. 2. P/N 600602 Warning Label Keep hands and feet away from air discharge areas. Rotating fan will cause serious injury. Bef...
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