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Maxon will not accept liability for any loss, damage or costs howsoever caused as a result of the information provided. SM-SP200/210 Maxon SP200/210 Radio AMENDMENT RECORD SHEET All amendments to this manual should be incorporated as soon as they are received and recorded below: Issue No. Effective Date Reason for Change Date Signature All Engineering Bulletins relevant to this product should be placed at the rear of this binder. Please ensure that this manual is updated with any replacement pages, which may accompany these Engineering Bulletins. Always read all Engineering Bulletins before carrying out work on a radio. Please read the WARNINGS on the next page before referring to subsequent sections. Issue 1.0 AMENDMENT RECORD SHEET 03/01 Page i Maxon SP200/210 Radio SP200/210 WARNINGS • Components containing beryllium oxide are used in the equipment. Dust from this material is a health hazard if inhaled or allowed to come into contact with the skin. Great care must be taken when handling these components. They must not be broken or subjected to excessive heat. • Never operate the radio transmitter without the correct Maxon antenna, or a suitable artificialload, connected. • Never modify a radio, or accessory, except as instructed in the Service Manual, EngineeringBulletins or formal communication as this may invalidate any warranty, guarantee or typeapproval. • Do not operate this equipment in environments containing explosive materials or vapour. WARNINGS Issue 1.0 Page ii 03/01 SP200/210 Maxon SP200/210 Radio TABLE OF CONTENTS Page Number 1 INTRODUCTION 1-1 1.1 Using this Manual 1-1 1.2 Amendments to this Manual 1-1 1.3 Contact Information 1-2 2 SPECIFICATIONS 2-1 2.1 General 2-1 3 ACCESSORIES & OPTIONS 3-1 3.1 Pre-Install Check 3-1 3.2 Accessories 3-1 3.3 Options 3-1 4 INSTALLATION, COMMISSIONING & ALIGNMENT 4-1 4.1 Installation 4-1 4.2 Connections 4-1 4.3 Commissioning 4-2 4.3.1 Test Equipment Connection 4-6 4.3.2 Transmitter Performance Tests 4-6 4.3.3 Receiver Performance Tests 4-6 4.4 Power Adjustment 4-7 4.5 Alignment 4-8 4.5.1 Preparation 4-8 4.5.2 Disassembly and Re-assembly of the Radio 4-9 4.5.3 PLL Alignment 4-10 4.5.4 Squelch Sensitivity 4-11 4.5.5 Transmitter Alignment 4-11 4.5.6 Receiver Alignment 4-14 5 DETAILED FUNCTIONAL DESCRIPTION 5-1 5.1 Introduction 5-1 5.2 Common Circuits 5-1 5.3 Audio ASIC 5-2 5.3.1 Audio Signal Path 5-2 5.3.2 Sat Signal Path 5-3 5.3.3 Miscellaneous Signals and Controller 5-3 5.4 Audio/SAT Circuits 5-4 5.5 Common RF Circuits 5-5 5.6 Transmitter 5-7 5.7 Receiver 5-8 6 TROUBLESHOOTING 6-1 6.1 Diagnostic Function 6-1 6.2 Troubleshooting Chart 6-2 6.3 Voltage Charts 6-3 6.3.1 Transistors (Main Circuit) 6-3 6.3.2 Integrated Circuits 6-4 7 PROGRAMMING 7-1 7.1 SMP6100 7-1 7.1.1 Introduction 7-1 7.1.2 Getting Started 7-1 7.1.3 Programming 7-1 Issue 1.0 TABLE OF CONTENTS 03/01 Page iii Maxon SP200/210 Radio SP200/210 8 EXPLODED MECHANICAL DRAWINGS & PARTS LISTS 8-1 8.1 Parts List 8-1 8.2 Spare Parts 8-1 8.3 Mechanical Parts 8-3 8.4 SL100 VHF Parts List 8-8 8.4.1 V2 Control Circuit 8-8 8.4.2 V2 RF 8-10 8.4.3 TCXO Assembly 8-13 8.4.4 V2 VCO 8-14 8.4.5 V2 Front End 8-14 8.5 SL100 UHF Parts List 8-15 8.5.1 U2 Control Circuit 8-15 8.5.2 U2 RF 8-17 8.5.3 TCXO 8-20 8.5.4 VCO 8-21 9 CIRCUIT DIAGRAMS & PCB LAYOUTS 9-1 10 SPARE PARTS 10-1 10.1 Spare Parts 10-1 10.1.1 Component Replacement 10-2 11 APPENDIX – ACC-2003 ALIGNMENT BOX 11-1 11.1 Purpose 11-1 11.2 Test Equipment 11-1 11.3 Calibration Program 11-1 11.3.1 Operation 11-1 11.3.2 Adjustment of ASIC values 11-4 11.3.3 Transmit Adjustments 11-6 11.3.4 Receive Adjustments 11-7 11.4 Default Settings 11-8 11.4.1 V1 Band Default Settings 11-8 11.4.2 V2 Band Default Settings 11-9 11.4.3 U1 Band Default Settings 11-10 11.4.4 U2 Band Default Settings 11-11 LIST OF FIGURES Figure 4-1 - Connections and controls............................................................................................................4-1 Figure 4-2 – Connections................................................................................................................................4-2 Figure 4-3 - Hirose connector .........................................................................................................................4-2 Figure 4-4 – Commissioning Test Setup using SK2055 Service Kit...............................................................4-2 Figure 4-5 – Commissioning Kit......................................................................................................................4-3 Figure 4-6 – Test Equipment Set-up using Discrete Test Equipment ............................................................4-4 Figure 4-7 – Test Equipment Set-up using a Communications Test Set........................................................4-4 Figure 4-8 - SK 3100 Service Kit.....................................................................................................................4-5 Figure 4-9 - Back Panel Adjusters .......
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