Assessments - 3, GPA: 3.7
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Related Manuals Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . 308863 Displacement Pump . . . . . . . . . . . . . . . . . 308798 Spray Gun . . . . . . . . . . . . . . . . . . . . . . . . . 309091 Spray Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . 309055 PC Board . . . . . . . . . . . . . . . . . . . . . . . . . . 308919 Electric Motor Kit . . . . . . . . . . . . . . . . . . . . 308920 Drain Valve Kit . . . . . . . . . . . . . . . . . . . . . . 308961 Model 232624 INSTRUCTIONS-PARTS LIST INSTRUCTIONS This manual contains important warnings and information. READ AND KEEP FOR REFERENCE. 5.5 HORSEPOWER, GASOLINE POWERED GMAX 5900 Convertible Airless Paint Sprayer 3300 psi (227 bar, 22.7 MPa) Maximum Working Pressure Model Series Description 232624 A Sprayer, gas powered 232625 A Sprayer, gas powered, with RAC 5 tip, gun and hose 232626 A Sprayer, gas powered, with electric motor kit 232629 A Same as 232626 except with ETL approval to CSA and UL standards 232680 A Sprayer, gas powered, with Lo-Boy suction set kit 232681 A Sprayer, gas powered, with RAC 5 tip, gun and hose and Lo-Boy suction set kit 232682 A Sprayer, gas powered, with Lo-Boy suction set kit and electric motor kit 240774 A Electric motor kit converts sprayer to electric powered sprayer. 240775 A Same as 240774 except with ETL approval to CSA and UL standards Table of Contents Component Identification and Function . . . . . . . . . . . . 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Repair Bearing Housing and Connecting Rod . . . . . . . . . . . 7 Drive Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Pinion Assembly/Rotor/Field/Shaft/Clutch/Pulley . . 9 ON/OFF Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Pressure Control Repair . . . . . . . . . . . . . . . . . . . . . . 12 Displacement Pump Repair . . . . . . . . . . . . . . . . . . . 14 Parts Basic Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Pinion Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Clutch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Complete Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Lo-Boy Suction Set Kit . . . . . . . . . . . . . . . . . . . . . . . 22 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Graco Phone Number . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Graco Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 COPYRIGHT 1998, GRACO INC. Graco Inc. is registered to I.S. EN ISO 9001 Warnings and Cautions Warning Symbol Caution Symbol WARNING CAUTION This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to injury or death if you do not follow the instructions. or destruction of equipment if you do not follow the instructions. Fluid injection is a serious injury! If high pressure fluid pierces your skin, the injury might look like “just a cut”. But it is a serious wound! Get immediate medical attention. To help prevent injection, always: Engage trigger safety latch when not spraying. Point gun away from yourself or anyone else. Relieve pressure before checking or repairing any leak. Relieve pressure when you turn off the sprayer or stop spraying. Do not use components rated less than system Maximum Working Pressure Never allow children to use this unit. If you are injured using this equipment, get immediate medical treatment. Fire and explosion can occur when spraying or flushing flammable fluid in an area where air circulation is poor and flammable vapors can be ignited by an open flame or sparks. To help prevent a fire and explosion: Use outdoors or in an extremely well ventilated area. Do not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use could result in a chemical reaction, with the possibility of explosion. Remove, extinguish or unplug all ignition sources; tape wall switch. Do not smoke in spray area. Never fill fuel tank while the engine is running or hot. Ground Sprayer, object being sprayed, paint and solvent pails. Hold gun firmly to side of a grounded pail when triggering into pail. Use only conductive airless paint hose. Never run engine in inclosed area. WARNING . 308864 308864 Component Identification and Function Fig. 1 203 204 202 U W A B K F 202Main hose 203Whip end hose 204Contractor gun with RAC 5 DripLess tip guard and 517 size SwitchTip M L N Model 232...