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Instruções de Operação Sony, Modelo CAST-AU4

Fabricante : Sony
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When you have purchased another type of optional memory card in order to use the robot in another assembly type, re-insert the new card to the memory card slot. 1. Make sure that the main power is turned off. Insert the memory card into the memory card slot. Do not remove or insert a memory card while power is turned on. It may cause trouble. 2. Connect the USER I/O connector (in which SYSRUN is shorted) to the rear panel of the ROBOKIDS. (Refer to page 2-6.) Memory card USER I/O connector Operation box Memory card slot CAST-AU4/B2521E 2-13 3. Turn the base machine on. About five seconds later, the white indicator of START button starts flashing in green. 4. Press the START button. The machine starts returning home. The green indicator of the START button turns on and changes to slow flashing after completing home return. (About 30 seconds later) 5. Press the START button again. The green indicator of START button turns on and the machine starts assembling work. POWER switch · · · ON The START indicator lights in green. . Do not remove or insert a memory card while the power is turned on. The machine will not work if the memory card is removed. . Before turning on the machine, always insert the memory card in the memory card slot first. The main assembly control program (the teaching pendant software only in the NOTE semi-programmable specification) will then be loaded automatically into the unit whenever the machine is turned on. . This operation does not load the point programs: such design prevents the internal point programs (created as a result of a teaching) from being overwritten by mistake. CAST-AU4/B2521E 3. Maintenance 3. Maintenance 3-1 Maintaining the Machine Clean the surfaces of the machine with a soft dry cloth. If the stain is difficult to remove, use cloth moistened with a mild detergent solution, followed by using a dry cloth. Do not use volatile solvents such as alcohol, benzene or thinner, as they may mar the finish. Consult your local Sony dealer for the consumable parts, jigs and tools which are required for maintenance. 3-2 Greasing the Machine and Removing the Fallen Materials When shipped, the machine is greased along the guide rails of the X- and Y-axes. This ensures smooth operation of the work table. To maintain the machine in top condition, grease the rails and remove the fallen materials every 6 months. Use the NSK grease No. 1 (Nippon Seiko or Multemp LRL3 equivalent). 1. Turn off the power of machine, and unplug the power cord from an electrical outlet. When the Z unit is used, move down the Z-axis to the bottom and turn off the POWER switch. 2. Remove the screws securing the X-axis and Y-axis cover, and also the front cover of Z unit and ZR unit (also Z-axis cover for the 3 axes specification). OFF CAST-AU4/B2521E 3. Move the work table and the work unit to the ends by hand, remove the X-axis and Y-axis covers by pulling them, then remove the fallen materials such as screws. Remove the front cover of the Z-unit and ZR- unit also. NOTE If the work table and the work unit are not moved to the ends as indicated, they may cause damage to the covers. 4. Wipe of the old grease and apply grease at the center of each side of the X-axis and Y-axis guide rails. Apply about 0.2 g of grease. Be careful not to apply grease to the drive belts. 5. Move the work table and the work unit to the left and to the right several times to spread the grease over the length of each rail. Wipe off extra grease at the ends of each rail with a cloth. (Extra grease will be solidified causing malfunction.) CAST-AU4/B2521E 3. Maintenance 6. Apply grease to the Z unit and the ZR unit as shown in the same manner. 7. Attach the covers of the X-axis, Y-axis, Z unit and ZR unit to their original positions. 4 axes specification model 3 axes specification model NOTE . Be careful not to damage the covers when they are reinstalled. . After the covers are attached, move the respective axes using the teaching pendant until grease covers all necessary part. . Be careful that the motors get very hot immediately after the operation is stopped. CAST-AU4/B2521E 3-3 Cleaning and Replacing the Air Filter Air is circulated in the controller of the base machine to cool the controller. The cooling air is introduced through the air filter on the rear of the machine. Dust may be accumulated choking the air filter which decreases the cooling power causing serious damage such as thermal breakdown of ICs if the air filter is not properly maintained. Clean the air filter once every six months. If the air filter is heavily clogged, replace the air filter. 1. Turn off the POWER switch and unplug the power cord from an electrical outlet. 2. Remove the front cover. Remove the bottom screws. While pulling the bottom of the cover to the front, raise the catches on the top. Front cover Air filter is inside the front cover. CAST-AU4/B2521E 3. Maintenance 3. Replace the media (filter). 4. Reinstall the front cover as before. Replacement medi...