Failure to tighten or replace fasteners can cause poor performance, equipment damage or oil leakage. See your Parts Catalog for complete fastener descriptions. Most hardware on your tiller is visible. Pay particular attention to hardware shown in Photos 5-1,5-2, 5-3, and Figure 5-3A. 1. Check the transmission pulley mounting bolt (Photo 5-1). If the washer behind the bolt head is loose, the bolt needs tightening. To do this, first insert a punch or thick screwdriver into the hole next to the

Thereafter, check them every 30 hours. 3. Check Drive Belt Tension. Due to belt seating, a tension adjustment may be needed after the first 2-to-3 hours of new operation. Thereafter, check belt tension every 10 operating hours. 4. Check Hardware. After 2 hours of new operation, check for loose bolts and nuts. Thereafter, do this every 10 operating hours. Preparation Before Starting Make the following checks and perform the following services before starting the engine. 1. Check Engine Oil

The only tool you will need is a 3/4" wrench (minimum 12" long for good leverage). There are two optional accessories that make the following steps easier. The Kickstand accessory prevents the PTO Power Unit (engine end) from falling forward CAUTION TO AVOID PERSONAL INJURY OR DAMAGE TO EQUIPMENT: • Stop the engine, remove the electric start key, disconnect the spark plug wire and let the engine and muffler cool before removing or installing any attachment. • Do not place hands, tools, or a

5-8). Don’t force or try to thread it back in...an incorrect reading will result. 7. Remove dipstick and check oil level. It should be anywhere within the cross-hatched area or even slightly above the “Max” marking. If correct, replace dipstick and remove the boards used as props. 8. If oil level was low, gear oil must be added before using the tiller. See “C. Adding or Changing Gear Oil” next. For Dipsticks With Hot/Cold Markings: 1. Follow Steps 1 and 2 given for the other type of dipstick

Avoid spills or contact with skin, eyes, clothing. • To prevent accidents, wear protective clothes, rubber gloves and shield eyes with safety goggles when working on or near the battery. • Neutralize acid spills with a baking soda and water solution. Neutralize electrolyte container with same solution. Then rinse with clear water. Antidote: External- Flush with water; Eyes- Flush with water for 15 minutes and get immediate medical attention. Antidote: Internal- Drink large quantity of water o

The safety decal locations are shown (at a reduced size) below. There are other decals located on your equipment for operation and controls identification. They are also shown below and in your Parts Catalog. If you need a replacement decal, please refer to the Parts Catalog that accompanied this Manual. Decal Locations A) WARNING: Hot Surfaces decal. On 8HP Kohler engines (shown), located on top of the engine. On Briggs & Stratton engines (not shown), located on top of the muffler guard. F)

Checking Tines for Wear WARNING To help avoid personal injury, stop the engine, wait for all moving parts to come to a complete stop, remove the electric start key, disconnect the spark plug wire and move the wire away from the spark plug, and let the engine and muffler cool before inspecting, removing or replacing the tines or tine holders. Inspect the tines for wear or damage after every 30 operating hours. The rate of wear depends upon hours of use and soil conditions. With use, the tines

After the problem, we list possible solutions, along with a reference location if appropriate. If you have a problem not listed here, or find that a solution doesn’t work, contact us for further assistance, or contact your local tiller dealer or an Authorized Engine Service Dealer. A WARNING To help avoid personal injury, stop the engine, wait for all moving parts to come to a full stop, remove the electric start key, disconnect spark plug wire and move the wire away from the spark plug, and l

To create belt slack, reach over to right side of the pulleys and push in at the center of the belt with a finger. At the same time, use your left hand to work the belt part-way into the forward groove of the transmission (lower) pulley. See Photo 4-13. Now go to the other side of the tiller- finish seating the belt in the forward groove. 4. On the left side of the tiller, work the belt as much as possible into the forward groove in the engine (top) pulley. See Photo 4-14. Finish seating it fro

Inside Rear Cover IMPORTANT All references to LEFT and RIGHT sides of the tiller are given from the operator’s position behind the handlebars (unless specified otherwise). Dear Owner: Congratulations! You now own one of the finest rear-tine tillers available. The TROY-BILT® TUFFY®, along with the other TROY-BILT tiller models in the lineup, make up the finest family of tillers available to gardeners today. Your new TUFFY® tiller, because of its rugged build, ease of operation, and maneuvera