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Exchange the oil fill and the oil drain plugs, also. Refer to the repair instructions as necessary for the proper assembly sequence. P22 R 3A HORSEPOWER REQUIREMENTS RPM GPM 1000 PSI 2000 PSI 3000 PSI* 1725 1.5 1.0 2.1 3.1 3000 2.6 1.8 3.6 5.4 3200 2.8 1.9 3.9 5.8 3450 3.0 2.1 4.1 6.2 *Pressure washer duty only SPECIAL NOTE: The theoretical gallons per revolution (gal/rev) is 0.000870 To find specific outputs at various RPM, use the formula: GPM = 0.000870 x RPM HORSEPOWER RATINGS: The rating shown are the power requirements for the pump. Gas engine power outputs must be approximately twice the pump power requirements shown above. We recommend a 1.15 service factor be specified when selecting an electric motor as the power source. To compute specific pump horse power requirements, use the following formula: HP = (GPM X PSI) / 1450 8 1 2 2 3 3 3A 4 5 6 6 6A 6A 7 8 8 9 10 11 12A 12E 13 13 13 13 13 13 14 15 16 16 P200A SERIES PARTS LIST PART NO. DESCRIPTION QT 08300 Crankcase 1 08301 Dipstick and Gasket, Black (Except P217& P223) 1 08480 Dipstick and Gasket, Red (P217& P223) 1 08302 Crankcase Cover, Short 1 08302-L Crancase Cover, Long 1 07190 Drain Plug & Gasket 1 08005 O-Ring 1 08185 Oil Drain Plug with Gasket 1 07188 Screw, Short Cover 4 01196 Screw, Long Cover 4 07223 Spring Washer, Short Cover 4 06436 Spring Washer, Long Cover 4 08303 Bearing Cover I 2 08490 Sight Glass (Excluding P223) 1 08439 Lid (P223 Only) 1 08492 O-Ring (Excluding P223) 1 07225 Screw with Lock Washer 01166 Radial Shaft Seal 1 08020 Ball Bearing 1 01020 Ball Bearing 1 08465 Crankshaft (P217A) 1 08440 Crankshaft (P218A) 1 08466 Crankshaft (P219A) 1 08467 Crankshaft (P220A) 1 12258 Crankshaft (P221) 1 06547 Crankshaft (P223) 1 06207 Woodruff Key 1 08333 Connecting Rod 3 08469 Plunger, Complete, 18mm (Excluding P223) 3 06561 Plunger Complete, 16mm (P223 Only) 3 08468 Plunger Base (Excluding P223) 3 ITEM PART NO. DESCRIPTION QTY. 16A 06562 Plunger Base (P223 Only) 3 16E 08455 Plunger Pipe (Excluding P223) 3 16E 07778 Plunger Pipe (P223 Only) 3 16C 08456 Tension Screw 3 16D 07676 Copper Gasket 3 17 08442 Wrist Pin 3 18 07770 O-Ring 3 19 08356-0010 Oil Seal 3 20 08444 Seal Case (Excluding P223) 3 20 06563 Seal Case (P223 Only) 3 21 08443 O-Ring 3 23 08477 V-Sleeve, Weep 3 23 06315 V-Sleeve (P223 Only) 6 23A 08087 V-Sleeve, Brown (Excluding P223) 3 24 07904 Pressure Ring (Excluding P223) 3 24 06920 Pressure Ring (P223 Only) 3 25 08445 Weep Return Ring (Excluding P223) 3 25 06564 Weep Return Ring (P223 Only) 3 26 06582+ Valve Casing, 1/2" Inlet Ports 1 27 07849 Valve Seat 6 28 07491 Valve Plate 6 29 07906 Valve Spring 6 30 07907 Valve Spring Retainer 6 31 07853 O-Ring 6 32 07928 Valve Plug 6 32X 07946 Valve Assembly Complete 6 33 07913 O-Ring 6 34 08316 Hex Head Cap Screw 8 38 13338 Plug, 3/8" BSP 1 38A 07661 Seal 1 39 07109 Plug, 1/2" BSP 1 39A 08486 Copper Seal Ring 1 +For pumps w/ 3/8" Inlet, order p/n 08446 9 Exploded View - P200A Series b 32X Excluding P223 P200A SERIES REPAIR KITS Plunger Packing Kit Part # 09164 (Excluding P223) Item # Qty. Part # Description 23 3 08477 V-Sleeve, weep 23A 3 08087 V-Sleeve, brown 24 3 07904 Pressure Ring Plunger Packing Kit Part #09525 (P223 Only) Item # Qty. Part # Description 23 6 06315 V-Sleeve 24 3 06920 Pressure Ring Teflon Plunger Packing Kit Part # 09164-0020 (Excluding P223) Item # Qty. Part # Description 23 6 08087-0020 V-Sleeve 24 3 07904 Pressure Ring Valve Assembly Kit Part # 09116 Item # Qty. Part # Description 32X 6 07946 Valve Assembly Complete 31 6 07853 O-Ring Oil Seal Kit Part # 09144 Item # Qty. Part # Description 19 3 08356-0010 Oil Seal P200A SERIES TORQUE SPECIFICATIONS Position Item# 16C 08456/07778 32 07928 34 08316 Description Tension Screw, Plunger Valve Plug Hex Head Cap Screw, Valve Casing Torque Amount 120 (in.-lbs.) 33 or 59* (ft.-lbs.) 105 (in.-lbs.) * For pumps manufactured prior to 5/97, tighten plugs to 33 ft.lbs. Otherwise, tighten to 59 ft.-lbs. 11 REPAIR INSTRUCTIONS - P200A SERIES NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if damaged. 2. Using a needle nose pliers, remove the inlet and discharge valve assemblies (32X). 3. By inserting a small screw driver between the valve seat (27) and the valve spring retainer (30), the valve assembly can be separated. 4. Remove the o-ring (31). Inspect all parts for wear and replace as necessary. For pumps manufactured prior to 5/97, tighten plugs (32) to 33 ft-lbs. otherwise, apply one drop of Loctite 243 to...
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