H0767) FOR MODELS – CI1500 AND CI2500 SERIES KIT CONTENTS: 1 ea. Blower Assembly 1 ea. Rheostat Assembly 1 ea. Fan Disc with 1 ea. White Wire 5 ea. Screws, #8 x .” 1 ea. Instruction Sheet TOOLS REQUIRED: 1/4” & 7/16” Nut Drivers or Sockets INSTALLATION INSTRUCTIONS: 1. The following instructions, 1 through 11 are for units WITHOUT an Optional Full Function Flame Modulating Remote Control System, H0301 or H0302. If either of these kits have been purchased, follow instructions on Page 2 instead – See INSTALLATION INSTRUCTIONS for units WITH a Full Function Flame Modulating Remote Control. Using a 1/4” nut driver or socket, install the Blower Assembly, using the 3 screws provided, to the bottom of the rear shroud as shown in Figure 1. Install blower using 3 screws provided Figure 1 2. Disconnect the 2 black wires from the on/off switch at the valve (from terminals TP/TH and TH). See Figures 2 & 10. Remove 2 bolts on each side of rear shroud. Shroud Figure 3 4. Using a .” nut driver install the fan disc with white wire onto the stove back (install with 2 existing screws as shown 6. Locate the long black wire from the blower assembly and pass the wire through the hole in the rear shroud. Stow the wires into the existing wire holders on the inside of the rear shroud (see Figure 6a & 6b). Long black wire from blower Pass wire through hole Stow wires into holders in Figure 4). Figure 6a Figure 6b 7. Connect the remaining black wire from the blower to the bottom terminal on disc as shown in Figure 7. Install disc with wire Figure 4 5. Pass the white wire from the fan disc through the hole in the rear shroud and connect it to the white rheostat wire (as shown in Figure 5). . Hole White wire from disc Figure 5 Shroud Connect white wires Connect the remaining wire from the blower to the fan disc Figure 7 8. Slide the sleeves on the wires to cover the connectors on the fan disc as shown in Figure 8. Disconnect 2 black wires Figure 2 3. Using a 7/16” nut driver or socket, remove the 4 bolts on the rear shroud as shown in Figure 3. Carefully lift off the shroud and turn it to the side (see Figure 4). Slide the sleeves on wires to cover connectors Figure 8 Important Note: Ensure that the wires and connectors are completely through the hole and contained in the rheostat housing. Lennox Hearth Products; 1110 West Taft Avenue; Orange, CA 92865 Part #775146M Rev. A, 12/03, Page 1 of 2 9. Connect the black wire from the blower (step 6) to the black rheostat wire. Using a .” nut driver, install the rheostat housing onto the rear shroud using the 2 screws provided. Ensure that the wires and connectors are completely through the hole and contained in the rheostat housing. See Figure 9. Secure rheostat housing to shroud using 2 screws provided Figure 9 10. Reinstall rear shroud (reverse step 3 on page 1). 11. Reconnect the 2 black on/off switch wires to the valve (TP/TH and TH terminals). See Figure 1 and Figure 10. Reconnect burner switch wires. Figure 10 BLOWER OPERATION: When the stove heats up, the blower will automatically turn on at the speed determined by the rheostat. To adjust the blower speed, dial the rheostat to the desired speed setting. Turn the knob clockwise just past the click (the first ON position) for the highest speed setting. Turning the knob further clockwise will provide slower blower speeds. Note: If the rheostat is not turned “on”, the blower will not operate. WARNING: The power cord MUSTBE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED, 120 VOLT, 60 HZ, 3-PRONG RECEPTACLE electrical outlet. Do not cut or remove the grounding prong from this plug. It must be routed to avoidcontact. Do not route power cordunder or in front of appliance. INSTALLATION INSTRUCTIONS: (for units WITH a Full function flame modulating Remote Control System, H0301 or H0302) Note: The rheostat assembly, fan disc (with wire) and the #8 screws will not be used. 1. Install the blower, disconnect the on/off switch wires and remove the rear shroud (Follow steps 1, 2 & 3 on page 1). 2. Connect the 2 black wires together from the blower assembly. See Figure 11 and 14. Connect the 2 black wires together from blower. Blower Figure 11 3. Stow wires into existing wire holders on the inside of rear shroud. See Figure 12. Wire Holders Figure 12 4. Reinstall rear shroud (reverse step 3 on page 1). BLOWER OPERATION: Follow instructions provided with the modulating remote control kit. Wiring Diagram (WITHOUT full function modulating remote control kit installed) BLOWER MOUNTING BRACKET BLACK F FAN DISC F WHITE POWER CORD RHEOSTAT BLOWER ASSEMBLY MF WHITE F M BLACK NOTE: M = MALE CONNECTOR F = FEMALE CONNECTOR Figure 13 BLACK Wiring Diagram (WITH full function modulating remote control kit installed) BLACK BLACK M F POWER CORD BLOWER ASSEMBLY BLOWER MOUNTING BRACKET Figure 14 Lennox Hearth Products; 1110 West Taft Avenue; Orange, CA 92865 Part #775146M Rev. A, 12/03, Page 2 of 2 ...