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Install and tighten all wing knobs. 7. Install wing nut and bolt removed in step 2 onto shift rod and tighten hardware. Install Discharge Chute and Crank (924118, 121, 122, 332, 508, 551) Figure 6. 1. Grease discharge chute ring on blower housing (if not already greased). 2. Remove mounting hardware from top of engine. 3. Slide chute ring under retainer clip on blower housing and put chute on housing. 4. Secure chute by fastening chute strap to engine with hardware just removed. NOTE: Washers and lock nuts go on top of chute strap. 5. Loosen mounting nut on chute and move chute up or down so that chute ring is approximately centered between retainer clip and lower ring and tighten. 6. Slide chute crank rod through bracket under handlebar and through hole in panel. 7. Align chute crank rod with the universal joint on chute and fasten with spring clip. ASSEMBLY WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. WARNING: Dropping or tipping over boxed unit could result in personal injury or damage to unit. Literature Pack Figure 4 Chute Crank (924121,122, 118, 332, 508, 551) Discharge Chute Sno-Thro Unit OS1642 1. Handlebar Assembly 2. Wing Knobs 3. Wing Nut 4. Speed Selector 5. Bolt 6. Shift Rod 1 2 4 5 6 Figure 5 3 OS0901 2 GB - 13 Install Discharge Chute - Electric Rotation (924505, 506) 1. Remove chute motor cover. 2. Remove the six (6) nuts from ring gear (Figure 7). 3. Remove two (2) half rings. 4. Position Discharge Chute over threaded studs with the chute opening facing the electric motor. 5. Replace the half rings. 6. Replace the six (6) nuts and tighten to 120 lbf-in. (13.56 N•m) torque. 7. Replace chute motor cover. Connect Battery (924332, 505, 506, 508) 1. Remove wing nuts from battery cover. 2. Install wire lead to battery terminal. 3. Install battery cover and tighten wing nuts. Deflector Remote (924121, 122, 332, 505, 506, 508) 1. Slide cable end through hole on bracket on left side of chute (Figure 8). 2. Attach cable eye to stud on deflector. Hold in place with flat washer and e-ring. 3. Check deflector travel. Adjust nut on cable end under handlebar to obtain full travel. (See Deflector Remote in Service and Adjustments .) 1. Pinion Bracket 2. Gear Strap 3. Chute Bracket 4. Retainer Clip 5. Lower Ring 6. Chute Ring 7. Mounting Nut 8. Flat Gear 9. Pinion 10.Chute Strap 11.Universal Joint 12.Spring Clip DS0112 1 2 3 4 5 6 7 8 9 10 11 12 Figure 6 Figure 7 1. Ring Gear Nuts 2. Half Rings 3. Discharge Chute 1 2 3 OS1930 Figure 8 1. Cable Eye 2. Flat Washer and E-Ring 3. Deflector Cable OS1981 1 2 3 Figure 8 1. Cable Eye 2. Flat Washer and E-Ring 3. Deflector Cable OS1981 1 2 3 Without the engine running, press down (engage) both clutch levers. Release attachment clutch lever. Attachment clutch should remain engaged until traction clutch lever is released, then both clutches must disengage. If they do not, contact your dealer for repairs. Check Tire Pressure Check tire pressure and adjust to the pressure listed on tire sidewall. Check Auger Gearcase Oil Check oil level in auger gearcase (see Service and Adjustments). Check Engine Crankcase Oil IMPORTANT: The engine is shipped with 5W-30 oil in crankcase. Refer to Engine Manual for detailed instructions. Fill Engine Fuel Tank Refer to Engine Manual for proper fuel type and tank capacity. Check Function of all Controls Ensure unit runs and performs properly. Refer to Operation. Run-in Attachment Belt 1. Start unit in a well-ventilated area according to Starting and Shut-Off in Operation. 2. Engage attachment clutch lever and run attachment for about 15 minutes. 3. Stop unit, wait for all moving parts to stop, and remove spark plug wire. 4. Adjust clutch according to Attachment Clutch/Brake Adjustment in Service and Adjustments. OPERATION WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. Traction Drive Clutch - Left Hand Lever Squeeze the Traction Drive Clutch Lever against the Handlebar (1) to engage wheel drive for propelling unit. Forward speed will vary according to snow depth and moisture content. Release lever (2) to stop movement. 1 2 OL2701 WARNING: To avoid injury to hands and feet, always disengage clutches, shut off engine, and wait for all movement to stop before unclogging or working on snow thrower. Keep hands and feet away from auger and impeller. CONTROLS AND FEATURES See Figure 1 for all Controls and Features locations. Dual Handle Interlock When Attachment Clutch and then Traction Drive Clutch are engaged, the Attachment Clutch will remain engaged (lever down) if released. To stop attachment, release Traction Drive Clutch and both clutches will disengage. NOTE: When traveling to or from the area to be cleared, press down on the handlebars enough to raise the front of the unit slightly off the surface. Engage the traction drive clutch without engaging the attachment drive clutch. GB - 14 Attachment Clutch - Right Hand Lever Speed Selector Attachment Clutch - R...
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