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Change more often under dusty or dirty conditions and during hot weather periods. 2. Torque initially and after first 2 hours of operation. 3. Perform initial hydraulic filter change after 50 hours (one week) of operation. 4. Change engine oil filter per the engine manufacturer’s recommendations. Refer to Engine Owner’s Manual for recommendations and other maintenance items. 5. Service more often under dusty or dirty conditions. Use caution when servicing to prevent dust contamination in the engine. Do not clean filter element. Replace with a new one. 6. Pump drive belt only - Inspect every 100 hours and replace if worn or cracking is noticed. Otherwise, replace every 400 hours or 2 years whichever comes first. 7. Check fuel line hoses, fuel valve and grommet for any cracks or leaks. REFERENCES: a —Refer to Engine Owner’s Manual NOTE: After completing maintenance cycle (500 hours), repeat cycle. 600876_0706 25 Super Z Diesel Maintenance Schedule Refer to Fig. 4-18 & Fig. 4-19 SERVICE AT INTERVALS INDICATED WEEKLY OR 50 HOURS MONTHLY OR 100 HOURS ANNUALLY OR 500 HOURS Check coolant level Every 8 hours Verify safety start interlock system Daily Visually inspect unit for loose hardware and/or damaged parts Daily Visually inspect tires Daily Check oil level, engine (1) Daily or every 4 hrs. Check radiator coolant level Daily Check fuel level Daily Blades - sharpen & securely fastened Daily Discharge chute - securely in place & in lowest position Daily Check air cleaner service indicator (5) Daily Clean engine and pump compartment Daily Visually inspect radiator core (8) x Grease deck idler x Grease deck pusher arms x Grease pump idler x Grease deck height pivots x Grease gauge wheel bearings x Change engine oil & filter (1) (4) x Check battery connections x Check tire pressure with a gauge x Check hydraulic oil level x Clean engine exterior (a) x Check pump and deck belt tension & condition (6) x Check fuel and hydraulic lines (7) x Check fuel valve (7) x Tighten lug nuts on wheels (2) x Change fuel filter x Clean or replace hydraulic fill cap x Change hydraulic filter and oil (3) x Grease deck spindle housings x Clean radiator core (8) x Change radiator coolant x Check alternator belt Every 200 hours NOTES: 1. Initial oil change is after 5 hours of operation. Thereafter, change oil after every 100 hours operation. Change more often under dusty or dirty conditions and during hot weather periods. 2. Torque initially and after first 2 hours of operation. 3. Perform initial hydraulic oil and filter change after 50 hours (one week) of operation. Then at 300 hours, then every 500 hours or annually. (Use only Mobil 1 15-50 synthetic oil) 4. Change engine oil filter per the engine manufacturer’s recommendations. Refer to Engine Owner’s Manual for recommendations and other maintenance items. 5. Service more often under dusty or dirty conditions. Use caution when servicing to prevent dust contamination in the engine. Do not clean filter element. Replace with a new one. 6. Pump drive belt only - Inspect every 100 hours and replace if worn or cracking is noticed. Otherwise, replace every 400 hours or 2 years whichever comes first. 7. Check fuel line hoses and fuel valve for any cracks or leaks. 8. More often under dusty or dirty conditions and during hot weather. REFERENCES: a —Refer to Engine Owner’s Manual NOTE: After completing maintenance cycle (500 hours), repeat cycle. 600876_0706 26 Hustler Mini Z/Super Mini Z Maintenance Locator Chart 1A. Engine Oil Fill & Dipstick (Kawasaki & Honda) 1B. Engine Oil Fill & Dipstick (Kohler) 2A. Fuel Filter (Kawasaki) 2B. Fuel Filter (Honda) 2C. Fuel Filter (Kohler) 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Deck Pusher Arm Zerks (2) 9. Hydraulic Oil Filter 10. Gauge Wheel Bearing Zerks (2) 11. Engine Oil Filter 12. Deck Height Pivot Zerks (4) 13. Park Brake Switch 14. Drive Tire 15. Pump Idler Zerk (1) 16. Deck Belt 17. Pump Belt 18. Blades 19. Hydraulic Oil Heat Exchanger 6 11 2A 4 3 12 16 10 12 10 5 7 13 1A 6 13 12 12 Figure 4-13 18 18 8 8 16 19 2B 14 9 14 17 15 Viewed from bottom of tractor 1B 2C 600876_0706 27 13 8 13 14 13 8 13 14 Hustler Z/Super Z Maintenance Locator Chart 1a. Engine Oil Fill & Dipstick (Kawasaki & Honda) 1b. Engine Oil Fill & Dipstick (Kohler) 2a. Fuel Filter 2b. Fuel Filter (927053 & 927061) 2c. Fuel Filter (Kawasaki liquid cooled) 3. Engine Air Cleaner 4. Engine Oil Drain Plug 6 10 2a 4 3 11 9 11 9 5 127 1a 6 12 11 11 16 1b 2b 2c 17 5. Battery 6. Fuel Tanks 7. Hydraulic Oil Reservoir 8. Hydraulic Oil Filter 9. Gauge Wheel Bearing Zerks (2) 10. Engine Oil Filter 11. Deck Height Pivot Zerks (4) 12. Park Brake Switch 13. Drive Tire 14. Pump Idler Zerk (1) 15. Pump Belt 16. Hydraulic Oil Heat Exchanger 17. Engine Coolant Fill (Kawasaki liquid cooled) 15 Viewed from bottom of tractor Figure 4-14 600876_0706 28 Hustler Z/Super Z Maintenance Locator Chart 1. Deck Idler Zerk (1) 2. Deck Pusher Arm Zerks (2...
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