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OM-188 304 Page 25 5-8. How Manual Pulsed MIG Waveform Components Affect Arc And Burn-Off Rate OM-188 304 Page 26 SECTION 6 . PROGRAMS . Synergic Information: The manufacturer makes no warranties, express or implied, that welds made using the synergic parameters of this equipment will meet the requirements of the application. The synergic parameters contained in this equipment are intended only to be a general guideline. The choice and use of any synergic setting must be tested as to its suitability for the application. 6-1. Overview Of Programs Program # Wire Type Wire Size Shielding Gas IPM: Min IPM: Max 1 Steel .035 in Argon/CO2 100 780 2 Steel .045 in Argon/CO2 80 550 3 Stainless .035 in 98% Argon/2% CO2 100 780 4 Stainless .045 in 98% Argon/2% CO2 90 620 5 4043AL .035 in Argon 140 870 6 4043AL .047 in Argon 100 730 7 5356AL .035 in Argon 180 880 8 5356AL .047 in Argon 140 730 9 Nickel .035 in 75% Argon/25% Helium 80 780 10 Silicon Bronze .035 in Argon 120 780 11 Metal Core .045 in Argon/CO2 100 550 12 Metal Core .052 in Argon/CO2 60 450 6-2. Individual Program Information Program 1 .. .035 ER70S.3 Mild Steel .. Recommended Gases: Argon/CO2 Gas: Argon/CO2 mixes up to 10% CO2; Argon/O2 mixes up to 5% O2 IPM Trim Peak Amp Background Amp Freq. Pulse Width Starting Amps 100 0 288 43 49 1.55 451 168 10 304 54 93 1.61 491 236 20 332 67 110 1.73 501 304 30 353 80 124 1.86 529 372 40 360 84 155 1.96 529 440 50 375 88 180 2.05 529 508 60 385 98 195 2.13 529 576 70 390 101 208 2.21 529 644 80 345 109 215 2.30 529 712 90 398 114 240 2.38 529 780 100 400 121 260 2.48 529 OM-188 304 Page 27 Program 2 .. .045 ER70S.3 Mild Steel .. Recommended Gases: Argon/CO2 Gas: Argon/CO2 mixes up to 10% CO2; Argon/O2 mixes up to 5% O2 IPM Trim Peak Amp Background Amp Freq. Pulse Width Starting Amps 80 0 323 48 56 2.20 498 127 10 342 61 91 2.28 529 174 20 370 84 108 2.38 529 221 30 388 95 134 2.53 529 268 40 390 108 155 2.65 529 315 50 400 119 175 2.73 529 362 60 400 139 183 2.83 529 409 70 400 152 200 2.86 529 456 80 400 178 215 2.93 529 503 90 400 219 230 2.99 529 550 100 400 277 250 3.10 529 Program 3 .. .035 309L Stainless Steel .. Recommended Gases: 98% Argon/2% CO2 Alternative Gases: Argon/CO2 mixes up to 10% CO2; Argon/O2 mixes up to 5% O2 IPM Trim Peak Amp Background Amp Freq. Pulse Width Starting Amps 100 0 257 26 57 1.62 400 168 10 266 44 82 1.75 430 236 20 282 70 91 1.85 456 304 30 298 84 106 1.97 482 372 40 315 89 123 2.02 503 440 50 328 95 135 2.08 520 508 60 349 107 144 2.19 529 576 70 362 112 171 2.25 529 644 80 376 118 180 2.30 529 712 90 395 122 183 2.33 529 780 100 400 123 190 2.43 529 Program 4 .. .045 309L Stainless Steel .. Recommended Gases: Argon/CO2 Gas: Argon/CO2 mixes up to 10% CO2; Argon/O2 mixes up to 5% O2 IPM Trim Peak Amp Background Amp Freq. Pulse Width Starting Amps 95 0 295 35 90 1.80 448 147 10 318 54 105 2.00 481 198 20 351 75 125 2.00 508 250 30 359 97 143 2.20 529 301 40 379 100 160 2.40 529 353 50 390 109 175 2.50 529 404 60 400 117 185 2.50 529 456 70 400 133 200 2.65 529 507 80 400 149 220 2.70 529 559 90 400 166 240 2.83 529 610 100 400 175 260 2.80 529 OM-188 304 Page 28 Program 5 .. .035 Aluminum 4043 .. Argon IPM Trim Peak Amp Background Amp Freq. Pulse Width Starting Amps 140 0 194 29 60 1.10 400 213 10 196 53 76 1.15 501 286 20 205 80 98 1.20 529 359 30 249 103 109 1.35 529 432 40 272 134 118 1.50 529 505 50 298 150 125 1.70 529 578 60 320 170 135 1.90 529 651 70 340 191 145 2.10 529 724 80 360 214 155 2.25 529 797 90 381 225 165 2.40 529 870 100 400 240 175 2.55 529 Program 6 .. .047 Aluminum 4043 .. Argon IPM Trim Peak Amp Background Amp Freq. Pulse Width Starting Amps 100 0 250 39 50 1.20 529 163 10 250 75 65 1.20 529 226 20 271 116 75 1.30 529 289 30 299 163 105 1.80 529 352 40 320 185 126 2.15 529 415 50 351 205 135 2.45 529 478 60 373 225 148 2.75 529 541 70 387 235 171 3.05 529 604 80 400 246 195 3.35 529 667 90 400 257 212 3.55 529 730 100 400 268 227 3.70 529 Program 7 .. .035 Aluminum 5356 .. Argon IPM Trim Peak Amp Background Amp Freq. Pulse Width Starting Amps 180 0 221 32 50 1.30 484 250 10 230 43 71 1.35 510 320 20 240 61 85 1.40 529 390 30 250 78 95 1.45 529 460 40 260 87 105 1.55 529 530 50 276 100 115 1.65 529 600 60 291 117 120 1.75 529 670 70 310 139 130 1.85 529 740 80 334 150 140 2.00 529 810 90 354 160 150 2.20 529 880 100 374 170 160 2.30 529 OM-188 304 Page 29 Program 8 .. .047 Aluminum 5356 .. Argon IPM Trim Peak Amp Background Amp Freq. Pulse Width Starting Amps 140 0 274 45 50 1.30 529 199 10 280 73 60 1.40 529 258 20 294 95 70 1.60 529 317 30 310 111 95 1.85 529 376 40 323 122 107 2.10 529 435 50 337 141 116 2.30 529 494 60 349 155 129 2.50 529 553 70 359 175 140 2.70 529 612 80 368 192 156 2.90 529 671 90 389 221 166 3.10 529 730 100 400 260 222 3.30 529 Program 9 .. .035 Nickel .. 75% Argon/25% Helium IPM Trim Peak Amp Background Amp Freq. Pulse Width Starting Amps 80 0 221 14 40 1.90 458 141 10 268 36 60 2.10 505 212 20 294 58 84 2.40 529 283 30 327 73 96...
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