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1-800-558-5234; CANADA: 1-800-284-8339; 7 02/05 P/N 21163610 HARDWARE IDENTIFIER (BOLTS & SCREWS) Item #48 (4) * You may have extra parts with this model. Item #7 (2) Item #40 (1) Item #39 (2) Item #23 (1) Item #29 (6) Item #16 (2) Item #12 (1) 8 P/N 21163610 02/05 HARDWARE IDENTIFIER (STEEL SPACERS) Item #21 (2) Item #28 (2) HARDWARE IDENTIFIER (NUTS & WASHERS) Item #14 (11)* Item #10 (1) Item #17 (4) Item #31 (7) Item #8 (2) Item #18 (4) Item #47 (6) HARDWARE IDENTIFIER (PLASTIC SPACERS CAPS & CLIPS) Item #20 (2) Item #30 (4) Item #11(4) Item #42 (12)* Item #26 (4) Item #13 (2) 9 P/N 21163610 Item #36 (2) 02/05 SECTION A: ASSEMBLE THE BASE This is what your system will look like when you’ve finished this section: TOOLS REQUIRED FOR THIS SECTION HARDWARE USED IN THIS SECTION (not actual size) Wrenches Phillips-Item #10 Item #8 (2) 1/2” (2) 3/4” Head Screwdriver Item #14 Item #18 Item #19 Item #23 And/Or: (2) Socket Wrenches Item #16 Item #20 and Sockets Item #12 (1) Item #47 1/2” 9/16” Item #21Item #13 Extension Item #39 Item #19 10 P/N 21163610 02/05 1A. Check the following pre-assembled base areas for tightness: Eye bolts P/N 203452, Washer P/N 203218, Nut P/N 203100, Carriage Bolts P/N 203223 . Eye bolts P/N 203452 Washer P/N 203218 Nut P/N 203100 Front Cover P/N 206002Pole Bracket P/N 201581 Carriage Bolts P/N 203223 Hex Flange Nut P/N 203100 Washer P/N 203218 Base P/N 206620 11 02/05 P/N 21163610 Check the following pre-assembled handle areas for tightness: Screw P/N 204803, Nut P/N 203100, Carriage Bolts P/N 203103 . 1B. 1B. Carriage Bolt P/N 203103 Nut P/N 203100 Nut P/N 203100 Handle, Right P/N 204856 Handle, Left P/N 204855 Screw P/N 204803 Carriage Bolt P/N 203103 Height Adjustment Rod P/N 904833 Label,Height Indicator P/N 204872 Label,Height Indicator P/N 204872 12 P/N 21163610 02/05 6 5 4 Identification Sticker 2. Identify pole sections. Identification Sticker 2. Identify pole sections. WOOD SCRAP (NOT SUPPLIED) 5 4 While maintaining alignment, bounce middle pole section (5) into top section (4) using a wood scrap as shown until the top pole no longer moves toward the pole identification sticker on the middle pole. Align dimple of top pole section (4) into trough of middle pole section (5) as shown. IMPORTANT!: HOLE DIMPLE middle pole THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 11/ 2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER. CAUTION! 5" middle pole 1-1/2" ID STICKER 13 02/05 P/N 21163610 4. 4. 4 5 6 WOOD SCRAP (NOT SUPPLIED) RODS SHOWN ARE FOR VISUAL REPRESENTATION OF ALIGNMENT AND ARE NOT SUPPLIED WITH THE HARDWARE TROUGH Align dimple of middle pole section (5) into trough of bottom pole section (6) as shown. IMPORTANT!: POLE SECTIONS SHOULD HAVE A 3-1/2" (9 CM) MINIMUM OVERLAP. NOTE: HOLE DIMPLE Bottom pole 5" 1-1/2" ID STICKER Bottom pole Bounce top and middle pole assembly (4 & 5) onto bottom pole section (6) using a wood scrap as shown. Bounce until the top and middle pole assembly no longer moves toward the pole identification mark on the bottom pole. THE IDENTIFICATION STICKER IS LOCATED 5" FROM THE END OF THE POLE. WHEN PROPERLY POUNDED TOGETHER, THE POLE SECTIONS SHOULD HAVE A 3-1/2" MINIMUM OVERLAP, LEAVING 11/ 2" BETWEEN THE OVERLAPPING POLE AND THE IDENTIFICATION STICKER. CAUTION! 14 P/N 21163610 02/05 5. Install bolt (12) through bracket and bottom pole section (6) and secure with nut (10) as shown. Nut should be tightened until flush (even) with locknuts outer edge. 12 10 6 9 7 6 9 7 Install rod (9) through bottom pole section (6) as shown. Install large eye bolts (7) onto rod (9) as shown. 6. 7. Secure cover to rod (9) using washers (47) nuts (8) and nut covers (13) as shown. 138 47 15 02/05 P/N 21163610 8. 8. Install pole mount bracket (15) and reinforcement bracket (49) with carriage bolts (16) as shown. Tighten flange nuts (14) completely. 4 49 14 14 15 16 16 9. Attach spacers (20, 21) to pole mount bracket (15) with bolts (19), washers (17), and nuts (18) as shown. 15 17 17 18 19 17 17 21 20 20 21 IMPORTANT!: Tighten just until washers (17) stop moving. 16 P/N 21163610 02/05 Assemble lanyard (25) to locking pin (24) as shown (FIG A). Attach covers (22) onto pole mount bracket (15) with carriage bolt (23) and nut (14) as shown. 10. 10. 15 14 24 22 22 25 23 FIG. A 25 24 Loop end of pin lanyard (25) over carriage bolt (23) as it passes through the pole mount bracket (15) during this assembly. IMPORTANT!: 23 25 24 Insert handle assembly through pole mount assembly as shown. Lock pole assembly in place at the 10’ (3.05 m) mark with pin (24). 24 11. 17 02/05 P/N 21163610 SECTION B: ATTACH THE BACKBOARD This is what your system will look like when you’ve finished this section: TOOLS REQUIRED FOR THIS SECTION HARDWARE USED IN THIS SECTION (not actual size) Phillips- Head Screwdriver Item #40 Item #39 Item #29 Item #19 It...