Assessments - 4, GPA: 4.5
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Part A relates to trouble shooting with probable cause and remedy. Part B describes detailed repair work and adjustment in various sections. Part C covers the parts necessary for the repair work, with the corresponding parts numbers. Whenever any problem is encountered with CS-1000 product, the following sequence will be the tips to correct the condition. 1. Find the probable cause of problem with Part A. 2. Identify parts names with PNE-1 in this manual. 3. Follow Part B for repair work or adjustment required. 4. In case replacement part is required, use Cateye genuine parts listed in Part C. CATEYE CYCLOSIMULATOR MODEL CS 1000 SERVICE MANUAL CS-SME-PNE 1:891124 PARTS IDEMTIFfCATlON CATEYE CYCLOSIMULATOR MODEL CS-1000 SERVICE MANUAL CS-SME-PNE2: 891124 CS-1000 WIRING DIAGRAM Part A CATEYE CYCLOSIMULATOR MODEL CS-1000 SERVICE MANUAL CS-SME-PA1: 891124 Problems Probable cause Check method Remedy Displays for current speed, trip distance, work rate, calorie con-sumption remain all “0", and do not change. 1. Faulty or poor connection of cord connector inside magnet case: Remove magnet case A and net, and check if cord connection at the sensor is correct and positive. See S-6: Fig,22, Re-fix the cord following “S-15: Adjustment of Cord Length at Roller Revolution Sensor", andconnect the cord connec-tor securely in position. 2. Revolution sensor inside magnet case is defective: Replace sensor with new one, and see if display works properly, Replace sensor with new one following “S-6: Replacing Roller Revolution Sensor". 3, Poor connection of cord connector inside control unit: Take out control unit from grade shift lever unit, and see if connector is positively connected with control unit. See S-1: Fig.4. Connect cord connector positively into position following “S-1: Replacing Control Unit". 4. Defective control unit: Replace control unit with new one, and see if display works. If it does, the control unit was defective. Replace control unit with new one following "ST: Replacing Control Unit". 5. Breakdown of wire in cords: Replace grade shift lever unit with new one,and see if display works. Replace grade shift unit with new one, following “S-7: Replacing Grade Shift Lever Unit." Percent grade does not appear on control unit screen. 1. Defective control unit: Replacing control unit with new one, see if display works. Replace control unit with new one following “S-1 ¡Replacing Control Unit". Abnormal displays appear on control unit screen. 1. “All Clear" operation has been overlooked: Effect "All Clear" operation by depressing AC button on the back of control unit ISee P. 7, Operating Instruction), and see if the condition is corrected. If corrected, the unit is under the normal condition. 2. Defective control unit: Replace control unit with new one, and see if the condition is corrected. If corrected, replace control unit with new one following “S-1: Replacing Control Unit ”. Nothing appears on control unit screen. 1. Electric cells have run out. Replace cells with new ones and see if the condition is corrected. Replace cells with new ones following “P-7, Operating Instruction". 2. Defective control unit: Replace control unit with new one and see if displays are normal, Replace control unit with new one following “S-1: Replacing Control Unit". Part A CATEYE CYCLOSIMULATOR MODEL CS-1000 SERVICE MANUAL CS-SME-PA2: 891124 Problems Probable cause Check method Remedy Control unit case is broken. Replace control unit with new one following “S-1: Replacing Control Unit". Grade shift lever cannot be set at 10%, or tends to return to 7%. 1. Control wire is twisted; Check and see if control wire and cord are twisted at main tube. Take off workload unit from main frame, and correct the condition. 2. Maladjustment of control wire inside magnet case: Remove magnet case A. Moving grade shift lever, see if arm of magnet mounting base comes in contact with adjust boss before the lever reaches grade 10%. See S-5: Fig,21-B, Re-adjust control wire following “S-14: Adjustment of Control Wire". 3. Defective parts inside grade shift lever: Replace grade shift lever with new one, and see if condition is corrected. Replace grade shift lever with new one following uS-2: Replacing Grade Shift Lever'. Heavy drag on grade shift lever. 1. Breakdown of control wire: Visually check through condition of control wire, Replace grade shift lever unit with new one following “S-7: Replacing Grade Shift Lever Unit". 2. Defective parts in grade shift lever: Replace grade shift lever with new one, and see if lever travels smoothly. Replace grade shift lever with new one following “S-2: Replacing Grade Shift Lever". Grade shift lever Is broken. Replace grade shift lever with new one following ‘S-2: Replacing Grade Shift Lever". Part A CATEYE CYCLOSIMULATOR MODEL CS-1000 SERVICE MANUAL CS-SME-PA3: 891124 Problems Probable cause Check method Remedy Abnormal noise at workload unit on operation 1. For...