Assessments - 2, GPA: 4
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CABLEASSEMBLY (90) through openings in BASE (10) as shown in FIGURE 1. • Securely assemble two 3-1/2" PULLEYS (79) into BASE (10) using two 3/8 X 2-3/4" BOLTS (38), four 3/8" FLANGE SPACERS (66), and two 3/8” LOCKNUTS (48). (NOTE: Make sure LEG EXT. CABLE ASSEMBLY (90) is routed under PULLEYS and BOLTS.) • Slide LEG EXT. CABLE ASSEMBLY (90) through the opening in the end of the BASE (10) as shown in FIGURE 1. • Insert four 3/4" FLANGE BEARINGS (69) into tubes on REAR UPRIGHT (16) as shown in FIGURE 1 I FIGURE 2 i_ STEP 2 • Securely assemble one 3-1/2" PULLEY (79) to the top hole of the LEVER STOP (12) using one 3/8 X 3-3/4" BOLT (40), two 3/8" WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48). The extra holes m the LEVER STOP (12) are to be used for cable adjustment. • Securely attach LEVER STOP (12) to WEIGHT STACK BASE (3) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and two 1/2" LOCKNUTS (49). • Attach SWIVEL PULLEY BRACKET (23) to the WEIGHT STACK BASE (3) using one 1/2" LOW HEIGHT LOCKNUT (50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the SWIVEL PULLEY BRACKET (23) to rotate freely.) • Center 4X14" NON SKID STRIP (86) on WEIGHT STACK BASE (3) as shown in FIGURE 2. STEP 38 • Screw the threaded end of AB CABLE (91) approximately 3/4” into the end of the PULLEY BRACKET (5) and tighten jam nut securely as shown in FIGURE 38. IMPORTANT! Make sure the cables are running in the grooves of all pulleys. CABLE ADJUSTMENT For maximum performance, the HEAD PLATE should just barely sit on the top WEIGHT PLATE and the UPPER FLOATING PULLEY BRACKET should firmly contact the PLATE on the TOP BOOM, and the LOWER FLOATING PULLEY BRACKET should finish contact the BASE. The following adjustment < die cable tension: ; be made to adjust if upon completion of assembly, the HEAD PLATE (81) does not sit on top of the first WEIGHT PLATE (74), push the HEAD PLATE (81) down, insert the WEIGHT STACK PIN (57) and perform several repetitions at the press station. This will relax the cable system and prevent the HEAD PLATE (81) from lifting up. If after completing previous step, the HEAD PLATE (81) still does not sit on top of the first WEIGHT PLATE (74) or if there is excess slack in the cable system, adjust the threaded end of the LAT CABLE (92) accordingly and retighten the jam nut. If there is excess slack in the LEG CABLE, mow the PULLEY attached to the LEVER STOP (12) down one hole. If there is excess slack in the AB or PEC DEC cable system, adjust the threaded end of the AB CABLE (91) accordingly and retighten the jam nut. IMPORTANT! Retighten both jam nuts when adjustment is completed. ■r5'EP 36 S'xnij':; .-assemble the bail cad of the AB CABLE (91) and one 3-1/2” PULLEY (79) to «tie FRONT UPRIGHT (11) using two 3/8 ^ BOLTS (38), two 3/8” FLANGE SPACERS (66), two 3/8” WASHERS (51), and two 3/8" LOCKNUTS (48). (NOTE; Trv A Is CABLE (91) should be routed underneath the retaing bolt as shown is DETAIL 36,} rRE 37 STEP 3/ * Route threaded end of.'KB CAB1.E (9 i) around 3-1/2” PULLEY (79) while assembling one 3-1/2” PULLEY (79) to die lower FLOATING PULLE Y BRACKET (22) using one 3/8 X 1 -3/4” BOLT (36) and one 3/8” LOCK-NUT (48) as shown in FIGURE 37. stef 3cns:!:'v eltach vv'FiO;f;’ '/■ S'S■■ y^-r \2- ■ ic> .uA:ih U--) tw* i'i- -x- - .UOA.i'S (-¡-.i). I'vo 1/2'' VtAiSHERS one 1/2" LOCKNUT ^y). • Slide one 3/4 DIA X 11 : SHAFT (29) through PRESS ARM LEVER (9) & tube on REAR UPRIGHT' (16). See FIGURE 3. * Securely assemble one 3-1/2" PULLEY (79) to PRESS ARM LEVER (9) using one 3/8 X 3-3/4" BOLT (40), two 3/8" WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48). STEP 4 • Apply eight 1 -3/4 x 3/4" PARAGLIDES (70) to the INSIDE of RECEIVING TUBE (13) as shown in FIGURE 4. (NOTE: Throughly clean the inside surface before attaching PARAGLIDES.) 8 STEPS • Insert two 1/2" FLANGE BEARINGS (67) into RECEIVING TUBE (13). Attach RECEIVING TUBE (13) to PRESS ARM LEVER (9) using one 1/2 X 3-1/2" BOLT (43), and one 1/2" LOW HEIGHT LOCKNUT (50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the RECEIVING TUBE (13) to rotate freely.) Insert the ADJUSTMENT TUBE (6) into the RECEIVING TUBE (13) as shown in FIGURE 5. --1 I s {6'/> (*) (29 A?* T- TV 'Vf rr r FIGURE 6 STEP 6 • Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM (8) & tube on REAR UPRIGHT (16). See FIGURE 6. • Insert two 1/2" FLANGE BEARINGS (67) into PRESS ARM (8). • Assemble one 3-1/2” PULLEY (79) around the PEC DEC CABLE (93) and to the PULLEY BRACKET (5) using one 3/8 X 1-3/4” BOLT (36) and one 3/8” LOCKNUT (48) as shown m FIGURE 34. STEP 35 • Slide the ends of the PEC DEC CABLE (93) into the bushings on the PEC CAMS (24) as shown on FIGURE 35. • Lay the PEC DEC CABLE (93) over the pulleys and under the cable retaining clips in the CENTER PULLEY BRACKET (21) as shown in FIGURE 35. (NOTE: The bolt holding pulley and cable retaining clips m...