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Replaces: 6-01-9. OPERATING AN. INSTALLATIO. INSTRUCTION. Model. 0030B, 0042B, 0066B, 0090. 0135B, 0180. Type . RESIDENTIAL BOILER. FOR YOUR SAFET. Do not store or use gasoline or other flammable vapors and liquids or other combustible material. in the vicinity of this or any other appliance. To do so may result in an explosion or fire. WARNING: Improper installation, adjustment, alteration, service or maintenance can caus. property damage, personal injury or loss of life. Refer to the user's information manual provide. with this boiler. Installation and service must be performed by a qualified installer, service agenc. or the gas supplier. FOR YOUR SAFET. WHAT TO DO IF YOU SMELL GA. *Do not try to light any appliance. *Do not touch any electrical switch; do not use any phone in your building. *Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier'. instructions. *If you cannot reach your gas supplier, call the fire department. THIS MANUAL SHOULD BE MAINTAINED IN LEGIBLE CONDITIONAND KEPT ADJACENT TO THE BOILER OR KEPT IN A SAFE PLACEFOR FUTURE REFERENCE. ® P/N 24048. Content. . 1. RECEIVING EQUIPMEN. . 2. GENERAL SPECIFICATIONS AND DIMENSION. . 3. INSTALLATION PROCEDURE. . - Code Requirement. . - Mounting Bas. . - Clearance Requirement. . - Combustion/Ventilation Ai. . - Venting Connection. . - Vent Damper Installatio. 1. - Gas Supply Connection. 1. - Water Connections & System Pipin. 1. - Electrical Wirin. 2. 4. SERVICING PROCECURE. 2. - General Locations of Control. 2. - Sequence of Operatio. 2. - Start Up Procedure. 2. - Safe Shutdown Tes. 2. - Normal Inspection Procedure. 2. - Repair Sectio. 3. 5. TROUBLE SHOOTING GUID. 3. - Adjustments/Replacements of Component. 3. 6. REPLACEMENT PARTS LIS. These instructions are provided to assure the prope. installation and operation of Raypak boilers. Shoul. questions arise regarding the specifications, installa. tion, operation or servicing of these boilers, we sugges. that the local Sales representative or the factory b. consulted. 1. RECEIVING EQUIPMEN. On receipt of your equipment it is suggested tha. you visually check for external damage to the carton. I. the carton is damaged, it is suggested that a note b. made on the Bill of Lading when signing for equipment. Remove the boiler from the carton and if it is damage. report the damage to the carrier immediately. B. sure that you receive the number of packages indicate. on the Bill of Lading. Claims for shortages an. damages must be filed with carrier by consignee. Purchased parts are subject to replacement onl. under the manufacturer's warranty. Debits for defectiv. replacement parts will not be accepted and defectiv. parts will be replaced in kind only per our standar. warranties. When ordering parts, you must specify Model an. Serial Number of boiler. When ordering under warrant. conditions, you must also specify date of installation. Raypak recommends that this manual be re. viewed thoroughly before installing your Raypa. Boiler. If there are any questions which this manua. does not answer, please contact your local Raypa. representative. 2. GENERAL SPECIFICATION. The Raypak hydronic boilers are design certified b. the American Gas Association, and tested under th. requirements of the American National Standard, ANS. Z21.13. Each boiler has been constructed and pressur. tested in accordance with the requirements of Sectio. IV of the American Society of Mechanical Engineer. Code, and factory fire tested. The boilers are designed for indoor installation wit. a built-in drafthood, and a built-in sub-base for combus. tible flooring. Models are available with standing pilot. or with intermittent ignition device (I.I.D.). The boiler. are equipped with the following components: wate. circulation pump, pressure relief valve, temperature. pressure gauge, adjustable high limit switch, drai. valve, fast response temperature sensor, 40 VA trans. former, pump relay, vent thermal switch, flame roll-ou. switch, and redundant combination gas valve for us. with either natural or propane gases. Two-staged ga. valve (50% firing on 1st stage) is standard on model. H-0090, H-0135 and H-0180. The automatic ignition models and some standin. pilot models are provided with a plug-in connector tha. is compatible with the Honeywell D80D vent damper. Similar type vent dampers made by other manufactur. ers, and design certified by a nationally-recognize. testing Agency, under the ANSI Z21.66 standards, ma. also be used. Follow the installation instructions furnished with th. vent damper package. The plug-in connector can als. be used with power venters. Refer to the specifi. installation instructions supplied by the power ven. manufacturer. SPECIFICATIONS AND DIMENSION. MODEL INPUT MBH HEATING CAPACITY MBH NET I=B=R RATINGCONNECTIONS PIPING A B C K VENT DIA. WATER NPT. GAS NPT. H-0030 30 25 22 1" 1/2" 11" 5 3/4 5 1/2 4" H-0042 42 35 30 1" 1/2" 11" 5 3/4 5 1/2 4" H-0066 66 54 47 1" 1/2" 11" 5 3/4 5 3/4 5" H...