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Model Number _ AL _______ Serial Number _ _ _ _ _ Installation Date Heating Contractor Phone Number Address ® AMERICA’S BOILER COMPANY 8140817R3-3/00 Burnham Corporation Lancaster, PA 17604-3079 IMPORTANT INFORMATION - READ CAREFULLY NOTE: The equipment shall be installed in accordance with those installation regulations required in the area where the installation is to be made. These regulations shall be carefully followed in all cases. Authorities having jurisdiction shall be consulted before installations are made. All wiring on water heaters installed in the USA shall be in accordance with the National Electrical Code and/or local regulations. All wiring on water heaters installed in Canada shall be in accordance with the Canadian Electrical Code and/or local regulations. The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels, or to important information concerning the life of the water heater. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor injury or property damage. DANGER NO TIC E WARNING DANGER DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. If you smell gas vapors, DO NOT try to operate any appliance - DO NOT touch any electrical switch or use any phone in the building. Immediately, call the gas supplier from a remotely located phone. Follow the gas supplier's instructions or if the supplier is unavailable, contact the fire department. Indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury or substantial property damage. Indicates a potentially hazardous situation which, if not avoided, could result in death, serious injury or substantial property damage. Indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury hazards. 2 I. General Information WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Read and understand the entire manual before attempting installation, start-up operation, or service. Installation and service must be performed only by an experienced, skilled installer or service agency. Installation is not complete unless a pressure and temperature relief valve is installed into the side of the water heater. See Piping Section of this manual for details. This water heater contains very hot water under high pressure. Do not unscrew any pipe fittings nor attempt to disconnect any components of this water heater without positively assuring the water is cool and has no pressure. Always wear protective clothing and equipment when installing, starting up or servicing this water heater to prevent scald injuries. Do not rely on the pressure and temperature gauges to determine the temperature and pressure of the water heater. This water heater contains components which become very hot when the boiler is operating. Do not touch any components unless they are cool. Water heater materials of construction contain urethane, heavy metals and/or other toxic or harmful substances which can cause death or serious injury and which are known to the state of California to cause cancer, birth defects and other reproductive harm. Always use proper safety clothing, respirators and equipment when servicing or working nearby this water heater. Failure to follow all instructions in the proper order can cause personal injury or death. Read all instructions, including all those contained in component manufacturers' manuals which are provided with the water heater before installing, starting up, operating, maintaining or servicing. NOTICE The Alliance water heater must be installed with a pressure and temperature relief valve. The valve is not supplied with the water heater and must be provided by the installer. Table of Contents Section I - General Information ............................ 3 Ratings, Capacities, Weights, & Dimensions ....... 4 Section II - Pre-Installation ................................... 5 Section III - Piping ................................................ 8 Section IV - Electrical ......................................... 15 Section V - Operation.......................................... 16 Section VI - Service Instructions ........................ 17 Section VII - Trouble Shooting ........................... 18 Section VIII - Repair Parts .................................. 19 Warranty .............................................. Back Cover 3 Table 1: Alliance Water Heater Dimension (Inches) ALLIANCE MODEL A B C D E F G H I J K AL26A 40 20-1/4 31-1/2 22-1/2 9-3/4 2 3/4 3/4 3/4 3/4 3/4 AL40A 55 20-1/4 46-1/2 25-3/4 9-3/4 2 3/4 3/4 3/4 3/4 3/4 AL53A 70-5/8 20-1/4 62-1/8 28-3/4 9-3/4 2 3/4 3/4 3/4 3/4 3/4 AL79A 69-3/8 23-3/4 60-7/8 29-1/4 10-1/4 1-5/8 1 3/4 3/4 1 1 AL119A 66 29-1/2 52-3/4 39-1/4 ...
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