Assessments - 1, GPA: 5
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16). 20. Reattach the control knobs onto the manifold stems, making sure the arrow is facing upwards (See Fig. 11 on previous page). 21. Reinstall burners into the grill body. Line up the Fig 17 burners with the valves on the manifold, making sure they are level (Fig. 17 & 18). 22. Reattach the electrode and their heat shields to the burners (Fig. 2, 3, and 4). 23. Reattach the rear heat shield before attaching the front heat shield to be sure the burners remain over the valves (Fig. 19). Fig 18 24. Reinstall the front heat shield (Fig. 5, 6, and 7). 25. Reinstall the heat tents (Fig. 1). 26. Reinstall the cooking grates. Manifold Valves Burners Burners fully over valves Rear Heat Shield Fig 19 6 Natural Gas Conversion Instructions Installing the NG regulator 1. Remove the hose from the brass flare fitting using an adjustable wrench. Located inside the cart on bottom of grill head (Fig. 20). Remaining hose end still connected will be removed later. 2. Remove the brass flare fitting from the gas pipe (Fig. 21). Note: For the following steps, the supplied pipe sealant needs to be applied to all pipe threads before the fittings are attached. Pipe sealant should not be used on any flared fittings! 3. Remove the grommet in the side of the cart by pressing in on the side with your fingers (Fig. 22). 4. Attach the tee fitting to the gas pipe as shown. Make sure to apply pipe sealant before attaching fitting. Tighten with wrench (Fig. 23). 5. Attach the 3/8" MNPT to flared 90° elbow to the tee fitting as shown. Remember to apply pipe sealant to the pipe threads. Tighten with wrench (Fig. 24). Fig 20 Fig 21 Fig 22 Brass Flare Fitting Brass Flare Fitting Fig 23 Fig 24 7 Natural Gas Conversion Instructions 6. Attach the 3/8" street elbow to the bottom of the bottom of the tee connector. Make sure to apply pipe sealant before attaching. Tighten with wrench (Fig. 25). 7. Reinsert the grommet in the side of the cart (Fig. 22). Fig 25 8. Attach one end of the supplied hose to the flared fitting on the side of the tee connector (Fig. 26 and 27). Fig 26 9. Assemble the 3/8" pipe nipple to the NG regulator. Assemble the 3/8" FNPT to flared fitting to the regulator. Use pipe sealant and wrench tighten (Fig. 28). 10. Assemble the NG regulator with fittings to the 3/8" street elbow. The regulator should point toward the rear of the grill. Use pipe sealant Fig 27 and wrench tighten (Fig. 29). Note: Pay attention to arrow on the NG regulator indicating direction of gas flow. The arrow should point toward the grill. Remember to apply pipe sealant! This completes the NG regulator installation. Fig 28 Fig 29 8 Natural Gas Conversion Instructions Converting the Rear Infrared Burner to NG 1. Remove the four screws on the inside of the grill that hold the rear infrared cover in place (Fig. 30). 2. Close the grill hood slowly. 3. Remove the two screws from the back infrared cover, located on the back of the grill (Fig. 31). 4. Grasp rear infrared cover and remove it from the grill. 5. Disconnect flex line and twist orifice elbow to remove LP orifice (Fig. 32 & 33). 6. Completely remove the LP orifice from the flared fitting and discard the LP orifice (Fig. 33). 7. Identification of the NG orifice (Fig. 34). Note: NG orifice has a larger opening compared to the LP orifice being replaced. 8. Install the NG orifice into the flared fitting and tighten completely with an adjustable wrench (Fig. 33). 9. Reconnect the flexline (Fig. 32). 10. Replace the rear infrared cover. Install the two screws on the back infrared cover, located on the back of the grill (Fig. 31). 11. Open the grill hood slowly. 12. Reinstall the four screws on the inside of the grill that hold the rear infrared cover in place (Fig. 30). This completes the Rear Infrared Burner Conversion. Fig 30 Fig 31 Fig 32 Fig 33 Fig 34 9 Rear Screws Natural Gas Conversion Instructions Converting the Side Burner to NG 1. Remove side burner grate, porcelain cap and burner head (Fig. 35). 2. Remove and discard the LP regulator hose attached to the side burner LP valve assembly (Fig. 36). (Located on the under side of the side burner). 3. Remove the control knob from the front of the side burner (Fig. 37). (It should pull off by hand). Fig 36 Underside of side burner shelf Fig 35 Valve Assembly Fig 37 10 Natural Gas Conversion Instructions 4. Remove the two screws holding the bezel and valve in place. Remove bezel from the front of the side burner (Fig. 38). 5. Remove the two screws holding the side burner LP valve assembly in place. This will free up the assembly (Fig. 39 & 40). Fig 38 6. Disconnect the igniter wire from the side burner electrode (Fig. 40). 7. Holding the assembly securely, remove side burner valve assembly from casting. Replace Fig 39 with new side NG side burner valve assembly (Fig. 41 & 42). Screws Fig 40 Igniter Wire Fig 41 Casting Side Burner Valve Assy Fig 42 Casting Side Burner Valve Assy 11 Natural Gas Conversion Instructions 8. Install the NG valve assembly to the...
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