Assessments - 2, GPA: 3.5
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A certified plumber must make connection to gas source. All codes must be followed. IMPORTANT Read this document carefully before attempting installation of this conversion kit. These instructions should be left with the consumer for future reference. WARNING • This Natural Gas conversion Kit must be installed only by a qualified service technician. • Gas supply system must be installed in accordance with the U.S. National Fuel Gas Code. • This appliance and its individual shut off valve must be disconnected from the gas supply piping system during any system pressure test in excess of 1/2 PSI (3.5 KPA). • Use a system manual shut off valve to shut off the gas supply to this gas appliance before continuing with installation procedures. Note: These instructions apply to more than one model grill. The parts included are designed for your specific grill. The illustrations may differ slightly from model to model. WARNING • If the information in this document is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Read the Coleman® Gas Barbecue Use, Care & Assembly Manual With Grill Lighting Instructions,before attempting installation of this conversion kit. WARNING • TURN OFF THE GAS SUPPLY! DO NOT attempt to install this Natural Gas Conversion Kit while the barbecue is in operation or is hot. WARNING A liquid propane tank, not connected for use with this gas barbecue, shall not be stored in the vicinity of this or any other appliance. Installation and provision for combustion and ventilation air must conform with the National Fuel Gas Code, ANSI Z223.1, or CAN/CGA-B149.1, Natural Gas Installation Code, or CAN/CGA-B149.2, Propane Installation Code. Turn off LP tank and disconnect regulator from tank prior to servicing grill. Natural Gas Conversion Instructions 8 7 6 5 4 3 2 1* 9 10 11 12 Part No. Qty Description 1 1 Main Burner Valve & Manifold Assembly (NG) 8100 1 Main Burner Valve & Manifold Assembly (NG) 8200 2 1 Hose 19" - 3/8" Flare Both Ends for Side Burner (NG) 3 1 Side Burner Valve Assembly - 12K BTU (NG) 4 1 Regulator 3/8" FNPT Threads (NG) 5 1 Nipple Pipe 3/8" NPT x 1.5" 6 1 Tee Fitting - Galvanized 3/8" NPT 7 2 Connector 3/8" MNPT x 3/8" Flare 8 1 Rear IR NG Orifice 9 1 3/8" Street Elbow 10 1 Pipe Sealant (4ml) 11 1 NG Converstion Sticker 12 1 3/8 FNPT to 3/8" Flare *your part may differ in appearance, depending on size of grill 2 Fig 4 Fig 1 Fig 2 Fig 3 Rear Heat Shield Screws Heat Tents Screws Fig 4 Fig 1 Fig 2 Fig 3 Rear Heat Shield Screws Heat Tents Screws Natural Gas Conversion Instructions Tools Needed: Phillips head screwdriver 1/4" nut driver * 9/16" wrench Adjustable wrench * 1/4” socket set with extension can also be used. Be sure gas supply is off, the knobs are in the off position and the grill is cool. 1. Remove cooking grates and heat tents (Fig. 1). 2. Remove the screws holding the rear heat shield in place. Lift out rear heat shield and set aside (Fig. 2). 3. Remove the two screws holding each electrode in place (Fig. 3). 4. Lay igniters on floor of grill (Fig. 4). 3 Natural Gas Conversion Instructions 5. Remove the screws from the bottom of the heat shield, holding the front heat shield in place. The screws are located under the bottom lip of the shield (Fig. 5). 6. Remove the two side heat shield screws located under the bottom lip of the heat shield. There is one screw on each side (Fig. 6). 7. Remove the front heat shield (Fig. 7). 8. Grasp and push the burner(s) towards the rear of the grill to detach the burner from the valves (Fig. 8). 9. Angle the burners up and remove (Fig. 8). Fig 5 Fig 6 Side Screws (Repeat on left side). Screws under lip Fig 8 Fig 7 Tabs 4 Natural Gas Conversion Instructions 10. Disconnect the right side flexline from the manifold using the adjustable wrench. This will free Fig 9 up the right side of the manifold (Fig. 9). 11. Disconnect the left side flexline from the back infrared valve using an adjustable wrench. This will free up the left side of the manifold (Fig. 10). Gas Inlet Flex Line Flex Line 12. Remove the control knobs from the front of the grill (Fig. 11). 13. Remove the two screws holding each bezel in Fig 10 place on the control panel (Fig. 12). 14. Remove the bezels from the front control panel. Note: The small bezel stays in place (Fig. 13). Manifold 15. Remove manifold from grill body (Fig. 14). You are now ready to install the new NG manifold. Fig 11 Screws Fig 12 Manifold Fig 14 Fig 13 5 Natural Gas Conversion Instructions 16. Start by placing the new manifold into the grill body with the control knob stems going outward through control panel front (Fig. 15). 17. Reattach the bezels to the manifold with the two screws. Make sure that "off" is facing up on the bezel. (Fig. 12 & 13). Fig 15 Control Knob Stems 18. Reattach the flexline on the right of the grill to the new manifold using the adjustable wrench (See Fig. 9 on previous page). 19. Reattach the flexline on the le...
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