Assessments - 4, GPA: 4.3
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Wire jammed 2. Out of wire 3. Not enough tension 4. Wire liner worn 5. Wire disconnected internally 6. Contact tip clogged 1. Reload wire 2. Replace wire spool 3. Tighten tensioning screws if wire is slipping 4. Replace liner 5. Call 1-800-746-5641 for assistance 6. Replace contact tip (Aluminum) Wire burns back into tip or (Aluminum) Metal bubbles or burns through 1. Wire speed too slow 2. Travel speed too slow or heat is too high 1. Run speed in 7 - 10 range 2. Increase the travel speed or reduce heat settings Weld pops and sputters 1. Wire speed setting 2. Contact tip size too large 3. Polarity set incorrectly 4. Drive roller slipping 5. Gas bottle empty 1. Tune in correct setting 2. Replace contact tip 3. Reverse polarity 4. Increase tension 5. Replace gas bottle Troubleshooting Chart - Welds Symptom Possible Cause(s) Corrective Action Bead is intermittently too thin 1. Inconsistent travel speed 2. Output heat setting too low 1. Decrease and maintain constant travel speed 2. Increase output heat setting Bead is intermittently too thick 1. Slow and/or inconsistent travel speed 2. Output heat setting too high 1. Increase and maintain travel speed 2. Reduce output heat setting Ragged depressions at edge of weld 1. Travel speed too fast 2. Wire speed too fast 3. Output heat setting too high 1. Decrease travel speed 2. Decrease wire speed 3. Reduce output heat setting Weld bead does not penetrate base metal 1. Inconsistent travel speed 2. Output heat setting too low 3. No or low shielding gas 4. Wrong shielding gas (aluminum) 5. Extension cord is too long 6. (Aluminum) Possible oxide buid-up on surface 1. Decrease and maintain constant travel speed 2. Increase output heat setting 3. Use gas for MIG process or refill bottle 4. Use only 100% Argon gas 5. Never use an extension cord longer than 20 ft 6. Clean surface thoroughly with a stainless steel brush only Wire sputters and sticks 1. Damp wire 2. Wire speed too fast 3. Wrong type of wire 4. No or low shielding gas 1. Use dry wire and store in dry location 2. Reduce wire speed 3. Use flux core wire when not using gas 4. Use gas for MIG process or refill bottle 11 Wire Feed Arc Welder Model WG2040, WG2044, WG2045, WG300Model WG2040, WG2044, WG2045, WG3000 5 2 34 36 37 6 4 30 29 28 28 26 25 24 2718 22 21 17 20 19 23 140 39 44 ** Inside 78 11 12 13, 14 45 16 41, 42 38 15 32 33 9, 10 For Information About This Product Figure 20 - Replacement Parts Ref. Part No. Description Number Qty 1 Service torch – Universal WC600900AJ 1 2 Torch body, front and back WC600201AV 1 3 Hanger clip WC600003AV 1 4 Nozzle WT502100AJ 1 5 Trigger knob WC600202AV 1 6 Torch contact spring WC600203AV 1 7a Work clamp, all except WG3000 (Cord not included) WC100000AV 1 7b Work clamp, WG3000 (Cord not included) WC100100AV 1 8 Welding cable 6 mm2 (6 ft) . 1 9 Wire speed knob WC400201AV 1 10 Wire speed control board WC402900AV 1 11 Heat switch WC400300AV 2 12 On/off switch WC400000AV 1 13 Safety decal (1 of 2) DK670000AV 1 14 Safety decal (2 of 2) DK670001AV 1 15 Handle WC301800AV 1 16 Power cord 14-3 AWG (6 ft) Type SJT . 1 17 Spool spindle WC500300AV 1 18 #10-32 x .5” Pan head sheet metal screw . 2 19 Wire See Chart Below 1 20 Spool adapter WC500200AV 1 21 Spool spring WC500101AV 1 22 Spool locking hub WC500100AV 1 23 Drive deck assembly (Includes Nos. 24-30) WC500000AV 1 24 Tension spring WC500003AV 1 25 Tension screw WC500002AV 1 26 Roller, .6-.9mm (.024-.035 in.) WC500001AV 1 OPTIONAL WIRE Part Number Part Number Type Description (2 pound) (10 pound) Call 1-800-746-5641 Ref. Part No. Description Number Qty 27 Roller cover WC500004AV 1 28 #8-36 x 1.5” Pan head screw . 3 29 Swing arm WC500005AV 1 30 Swing arm roller WC500007AV 1 31 Strain relief WC102000AV 2 32 M6-1.0 x 25mm Machine screw . 2 33 Handle caps WC301802AV 2 34 Liner, coated metal WC600208AV 1 35 Cylinder base WC704700AV 1 36 37 38 39 40 Polarity cap (Red) Polarity cap (Black) Torch ring Valve body Swan neck w/diffuser WC704000AV WC704100AV WC600009AV WC600204AV WC600701AV 1 1 1 1 1 41 42 43 44 45 Hose barb (external) Hose barb (internal) Regulator Trumpet liner Gas bottle strap WC802300AV WC802400AV WC802500AV WC600305AV WC802000AV 1 1 1 1 1 46 Gas liner WC802200AV 1 47 Handshield without lens WC801300AV 1 48 Lens for handshield WC801100AV 1 49 50 51 Welding helmet Chipping hammer/brush Aluminum welding kit WT100500AV WC803000AV WT253000AV . 1 . (includes Teflon® wire liner, smooth-groove drive roller and 4 aluminum contact tips for .030” {0.8mm} wire) . Standard hardware item, available at local hardware or welder supply store Not shown . Optional accessory, sold separately Flux E71T-GS .030” WE200001AV WE201000AV Flux E71T-GS .035” WE200501AV WE201500AV **OPTIONAL CONTACT TIPS (4/package) Size mm in. Part Number 0.6 0.024 WT501200AJ MIG ER70S6 .024” WE300001AV WE301500AV 0.8 0.030 WT501300AJ MIG ER70S6 .030” WE300501AV WE302000AV 0.9 0.035 WT501400AJ MIG ER70S6 .035” WE301001AV WE302500AV Aluminum ...
Este manual também é adequado para os modelos :Ditado - WG2044 (3.32 mb)
Ditado - WG2045 (3.32 mb)
Ditado - WG3000 (3.32 mb)