Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o’clock position. Exchange the oil fill and the oil drain plugs, also. Refer to the repair instructions as necessary for the proper assembly sequence. HORSEPOWER RATINGS: The rating shown are the power requirements for the pump. Gas engine power outputs must be approximately twice the pump power requirements shown above. We recommend a 1.15 service factor be specified when selecting an electric motor as the power source. To compute specific pump horse intermittent duty only power requirements, use the following formula: HP = (GPM X PSI) / 1450 9 P230 H ORSEPOWER R m O c R m MENTS RPM GPM 1000 PSI 1500 PSI 2000 PSI 2500 PSI* 250 0.2 0.1 0.2 0.2 0.3 500 0.3 0.2 0.3 0.4 0.5 1000 0.6 0.4 0.7 0.9 1.1 1450 0.9 0.6 0.9 1.3 1.6 1750 1.1 0.8 1.1 1.5 1.9 3000 1.8 1.2 1.8 2.5 3.1 3200 1.9 1.3 2.0 2.6 3.3 3450 2.0 1.4 2.1 2.8 3.5 Option Extended Crankcase h 32X Exploded View P217/P218/P219/P220/P221 /P227/P230 Pumps 1 2 3 3 3A 4 5 5A 6 6A 7 8 9 10 11 12A 121 13 13 13 13 13 13 13 14 15 16 Spare Parts P217/P218/P219/P220/P221/P227/P230 Pumps PART NO. DESCRIPTION QTY. ITEM 08300 Crankcase 1 16A 06773 Oil Dipstick with O-Ring 1 16B 08302 Crankcase Cover, Short 1 16C 08302-L Crancase Cover, Long 1 16D 07190 Drain Plug & Gasket 1 17 08005 O-Ring 1 18 06273 Oil Drain Plug 1 19 08192 Gasket 1 20 07188 Screw, Crankcase Cover 4 21 01176-2 Spring Washer 4 23 08303 Bearing Cover I 2 23A 08490 Sight Glass 1 24 08492 O-Ring for Sight Glass 1 25 07225 Screw with Lock Washer 26 01166 Radial Shaft Seal 1 27 08020 Ball Bearing 1 28 01020 Ball Bearing 1 29 08465 Crankshaft (P217) 1 30 08440 Crankshaft (P218) 1 31 08466 Crankshaft (P219) 1 32 08467 Crankshaft (P220) 1 32X 12258 Crankshaft (P221) 1 33 06547 Crankshaft (P227) 1 34 06694 Crankshaft (P230) 1 38 06207 WoodruffKey 1 38A 08333 Connecting Rod 3 39 08469 Plunger, Complete, 18mm 3 39A PART NO. DESCRIPTION QT 08468 Plunger Base 3 08455 Plunger Pipe 3 08456 Tension Screw 3 07676 Copper Gasket 3 08442 Wrist Pin 3 07770 O-Ring 3 08356-0010 Oil Seal 3 08444 Seal Case 3 08443 O-Ring 3 08477 V-Sleeve, Weep 3 08087 V-Sleeve, Brown 3 07904 Pressure Ring 3 08445 Weep Return Ring 3 06582+ Valve Casing 1/2" Inlet Ports 1 07849 Valve Seat 6 07491 Valve Plate 6 07906 Valve Spring 6 07907 Valve Spring Retainer 6 07853 O-Ring 6 07928 Valve Plug 6 07946 Valve Assembly Complete 6 07913 O-Ring 6 08316 Hex Head Cap Screw 8 13338 Plug, 3/8" BSP 1 08486 Copper Crush Washer, 3/8” 1 07109 Plug, 1/2" BSP 1 07661 Seal 1 ii Repair Kits P217/P218/P219/P220/P221/P227/P230 Pumps Plunger Packing Kit Teflon Plunger Packing Kit Part # 09164 Part # 09164-0020 Item # Part # Description Oty. Item # Part # Description Oty. 23 GS477 V-Sleeve, weep 3 23 08087-0020 V-Sleeve б 23A GSGS7 V-Sleeve, brown 3 24 G79G4 Pressure Ring 3 24 G79G4 Pressure Ring 3 Viton Seal Kit Valve Assembly Kit # 09456-200 Part # 09116 Item Part # Description Qty. Item # Part # Description Oty. 21 GS443-GGG1 O-Ring, Viton 3 23 G79G2-GG1G V-Sleeve, with 32X G7946 Valve Assembly Complete 6 support ring, Viton б 31 G7S53 O-Ring б 24 G79G4 Pressure Ring 3 31 G7S53-GGG1 O-Ring, Viton б Oil Seal Kit 33 07913-0001 O-Ring, Viton б Part # 09144 Item # Part. # Description Oty. 19 GS356-GG1G Oil Seal 3 Pump Torque Specifications P217/P218/P219/P220/P221/P227/P230 Position Item# Description Torque Amount 16C 08456 Tension Screw, Plunger 220 (in.-lbs.) 32 07928 Valve Plug 33 or 59* (ft.-lbs.) 34 08316 Hex Head Cap Screw, Valve Casing 105 (in.-lbs.) * For pumps manufactured prior to 5/97, tighten plugs to 33 ft.lbs. Otherwise, tighten to 59 ft.-lbs. Pump Mounting Selection Guide Bushings 01074 - 24 mm Tapered H Bushing Pulley & Sheaves 01061 - 7.75” Cast Iron 1 gr. - AB Section 01062 - 7.75” Cast Iron - 2 gr. - AB Section Rails 01160 - Plated Steel Channel Rails (L=5.75”x W=1.00”x h=2.50”) 01161 - Plated Steel Channel Rails (L=5.75”x W=1.00”x H=2.50”) 12 PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ or the Delivery Drops Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer Worn or Damaged hose Worn or Plugged relief valve on pump Cavitation pump for restrictions Unloader Replace packing seals Replace spring Tighten or Replace belt Replace nozzle Clean valve assembly Clean strainer Repair/Replace hose Clean, Reset, and Replace worn parts Check suction lines on inlet of Check for proper operation Water in crankcase High humidity Worn seals Reduce oil change interval Replace seals Noisy Operation Worn bearings oil with Cavitation Replace bearings, Refill crankcase recommended lubricant Check inlet lines for restrictions and/or proper sizing Rough/Pulsating Operation with Pressure Drop Worn pack...

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