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© 2009 Dell Inc. All rights reserved. Reproduction of these materials in any manner whatsoever without the written permission of Dell Inc. is strictly forbidden. Trademarks used in this text: Dell, the DELL logo, and Inspiron are trademarks of Dell Inc.; Bluetooth is a registered trademark owned by Bluetooth SIG, Inc. and is used by Dell under license; Microsoft, Windows, Windows Vista, and Windows Vista start button logo are either trademarks or registered trademarks of Microsoft Corporation in the United States and/or other countries. Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products. Dell Inc. disclaims any proprietary interest in trademarks and trade names other than its own. Regulatory Model P02F Regulatory Type P02F001 November 2009 Rev. A00 Before You Begin Battery Hard Drive Optical Drive Module Cover Memory Module(s) Wireless Mini-Card Processor Heat Sink Processor Module Center Control Cover Keyboard Internal Module With Bluetooth® Wireless Technology Power Button Board Display Camera Module (Optional) Palm Rest Audio Connector Cover Speakers Daughter Board System Board Coin-Cell Battery Thermal Fan Battery Latch Assembly Flashing the BIOS NOTE: A NOTE indicates important information that helps you make better use of your computer. CAUTION: A CAUTION indicates either potential damage to hardware or loss of data and tells you how to avoid the problem. WARNING: A WARNING indicates a potential for property damage, personal injury, or death. Back to Contents Page Audio Connector Cover Dell™ Inspiron™ 1546 Service Manual Removing the Audio Connector Cover Replacing the Audio Connector Cover Removing the Audio Connector Cover 1. Follow the procedures in Before You Begin. 2. Remove the battery (see Removing the Battery). 3. Remove the module cover (see Removing the Module Cover). 4. Remove the memory module(s) (see Removing the Memory Module(s)). 5. Remove the hard drive (see Removing the Hard Drive). 6. Remove the Mini-Card (see Removing the Mini-Card). 7. Remove the center control cover (see Removing the Center Control Cover). 8. Remove the keyboard (see Removing the Keyboard). 9. Remove the Bluetooth module (see Internal Module With Bluetooth® Wireless Technology). 10. Remove the palm rest (see Removing the Palm Rest). 11. Lift the audio connector cover off the computer base. Replacing the Audio Connector Cover 1. Follow the procedures in Before You Begin. WARNING: Before working inside your computer, read the safety information that shipped with your computer. For additional safety best practices information, see the Regulatory Compliance Homepage at CAUTION: Only a certified service technician should perform repairs on your computer. Damage due to servicing that is not authorized by Dell™ is not covered by your warranty. CAUTION: To avoid electrostatic discharge, ground yourself by using a wrist grounding strap or by periodically touching an unpainted metal surface (such as a connector on your computer). CAUTION: To help prevent damage to the system board, remove the main battery (see Removing the Battery) before working inside the computer. 1 audio connector cover 2 computer base 2. Place the audio connector cover on the computer base. 3. Replace the palm rest (see Replacing the Palm Rest). 4. Replace the Bluetooth module (see Internal Module With Bluetooth® Wireless Technology). 5. Replace the keyboard (see Replacing the Keyboard). 6. Replace the center control cover (see Replacing the Center Control Cover). 7. Replace the Mini-Card (see Replacing the Mini-Card). 8. Replace the memory module(s) (see Replacing the Memory Module(s)). 9. Replace the module cover (see Replacing the Module Cover). 10. Replace the hard drive (see Replacing the Hard Drive). 11. Replace the battery (see Replacing the Battery). Back to Contents Page CAUTION: Before turning on the computer, replace all screws and ensure that no stray screws remain inside the computer. Failure to do so may result in damage to the computer. Back to Contents Page Module Cover Dell™ Inspiron™ 1546 Service Manual Removing the Module Cover Replacing the Module Cover Removing the Module Cover 1. Follow the procedures in Before You Begin. 2. Remove the battery (see Removing the Battery). 3. Loosen the four captive screws that secure the module cover to the computer base. 4. Lift the module cover off the computer at an angle as shown in the figure. Replacing the Module Cover 1. Follow the procedures in Before You Begin. 2. Align the tabs on the module cover with the slots on the computer base and gently place it in position. 3. Tighten the four captive screws that secure the module cover to the computer base. 4. Replace the battery (see Replacing the Battery). Back to Contents Page WARNING: Before working inside your computer, read the safety information that shipped with your computer. For additional safety best practices i...