Assessments - 4, GPA: 4.5
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It is important that you do not damage the probe during this part of the maintenance action. If you do, then the thermostat will have to be replaced as well. 6. Using your hand or needlenose pliers, remove the silicone so that the thermostat probe may be gently removed. Heater Replacement Instructions 2 Revision A (10/14/2005) 9. Remove the gasket. Removing silicone from thermostat well Removing the gasket 7. With the thermostat probe out of the way, use the 1/2” socket 10. Before proceeding any further, it is important to verify that the and ratchet to remove the nuts holding the heater to the tub. tub wall is free of any excess debris so that when the new gasket Remove all nuts and lockwashers. is applied, there are no gaps that could lead to leaking around the Removing the nuts and lockwashers 8. Remove the heater from the tub weldment. Removing the heater heater. 11. Apply the new heater gasket from your service kit. 12. Slide the heater onto the studs and apply by hand the lock- washers and nuts. Tighten the nuts by hand and then use the torque wrench set to 154 in-lbs to ensure that the nuts are secure. Applying the torque wrench to the nuts 13. The thermostat probe needs to be placed into the well of the new heater. Again, use caution when doing this so that the probe or the capillary tube do not become broken. If this occurs, then the thermostat will have to be replaced. Heater Replacement Instructions 3 Revision A (10/14/2005) Putting the thermostat probe in the heater well Three phase wiring 16. Using the torque wrench or a torque nutdriver (if available) 14. Apply silicone to seal the well and hold the thermostat probe in torge the nuts holding the wires, jumpers and bus bars to 16 in-lbs. place. Applying silicone to the heater well 15. Reattach the incoming power lines to the heater, ensuring that you wire the heater correctly for either single or three phase operation. Single phase wiring Tightening the nuts holding the power lines 17. Ensuring that all non-essential personnel are clear of the area, close the drain valve(s) and restore power and water to the unit. Turn the unit on and allow it to fill normally. 18. Verify that there are no leaks around the heater. If there are, attempt to tighten it down as the tub will change shape slightly as it heats up. 19. Use the amp meter to take readings off of the power lines to the heater, verifying the amperage draw to the machine data plate. 20. Wait until the heater contactor kicks out (meaning that the tub has reached the appropriate temperature) and place the unit in DELIME mode by flipping the switch on the back of the control box. Allow the unit to operate for at least ten minutes to verify that there are no leaks and that the heater is maintaining the tank temperature. 21. If the unit appears to be operating correctly, return it to AUTO mode and turn off. Heater Replacement Instructions 4 Revision A (10/14/2005) 22. Replace th...
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