Assessments - 2, GPA: 4.5
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Tag or lock out the service breaker to prevent accidental or unauthorized energizing of the machine. 2. Ensure that incoming water to the machine is secured either by use of a shut-off valve or disconnecting the incoming water line. 3. The unit must be drained completely. TOOLS REQUIRED The following tools will be needed to perform this maintenance evolution: 1. 3/8” Nutdriver 2. Ratchet 3. 1/2” Socket 4. 3/8” Socket 5. Phillipshead Screwdriver 6. Needlenose Pliers 7. Torque Wrench 8. Siliconee Sealant 9. Amp Meter TIME REQUIRED It is estimated that it will take (1) person ninety minutes to perform this task, not including all of the items indicated in the section entitled “PREPARATION”. IMPORTANT NOTES 1. Read these instructions thoroughly before attempting this maintenance task. Become familiar with the parts and what actions need to be taken. This will save time in the long run! STEPS 1. Remove the front dress panel. 2. Remove the heater box cover to expose the heater. Set the cover and hardware to the side. 3. Remove the incoming electrical lines from the heater. Set the hardware to the side. Removing the power lines. 4. Push the incoming electrical lines out of the way. Heater without power lines attached. 5. The thermostat probe needs to be removed from the well inside the heater. The probe is secured in place with silicone that must be peeled away prior to attempting to remove it. It is important that you do not damage the probe during this part of the maintenance action. If you do, then the thermostat will have to be replaced as well. 6. Using your hand or needlenose pliers, remove the silicone so that the thermostat probe may be gently removed. Heater Replacement Instructions 2 Revision A (10/14/2005) 9. Remove the gasket. Removing silicone from thermostat well Removing the gasket 7. With the thermostat probe out of the way, use the 1/2” socket 10. Before proceeding any further, it is important to verify that the and ratchet to remove the nuts holding the heater to the tub. tub wall is free of any excess debris so that when the new gasket Remove all nuts and lockwashers. is applied, there are no gaps that could lead to leaking around the Removing the nuts and lockwashers 8. Remove the heater from the tub weldment. Removing the heater heater. 11. Apply the new heater gasket from your service kit. 12. Slide the heater onto the studs and apply by hand the lock- washers and nuts. Tighten the nuts by hand and then use the torque wrench set to 154 in-lbs to ensure that the nuts are secure. Applying the torque wrench to the nuts 13. The thermostat probe needs to be placed into the well of the new heater. Again, use caution when doing this so that the probe or the capillary tube do not become broken. If this occurs, then the thermostat will have to be replaced. Heater Replacement Instructions 3 Revision A (10/14/2005) Putting the thermostat probe in the heater well Three phase wiring 16. Using the torque wre...
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