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3 Environmental Conditions ............................................... 3 Warranty & Service Policy ............................................... 3 Unpacking........................................................................ 3 STP Service Setup ........................................................... 3 Electrical Connection Requirements ............................... 4 Air Connection Requirements .......................................... 4 System Controls .............................................................. 4 Heat Adjustment ......................................................... 4 Thermal Head Rotation Speed Adjustment.................. 5 Pull Grip Pressure Adjustment ................................... 5 Strip Length Adjustment............................................. 5 STP Operation Head Adjustment ........................................................ 6 Thermal head Rotation Speed Adjustment .................. 6 Pull Grip Pressure Adjustment ................................... 6 Strip length Adjustment.............................................. 7 Cycle Mode ................................................................ 7 Slug Removal ............................................................ 8 Program Mode................................................................. 9 Set Mode .........................................................................10 STP Service .....................................................................11 Batching...........................................................................11 Recommended Spare Parts..............................................12 Parts Replacement Gripper Pad Replacement ...........................................13 Front Gripper Pad Replacement..................................13 Rear Gripper Pad Replacement ...................................14 Tension Springs .........................................................14 Blade Replacement ...............................................15-16 CPU Module Replacement..........................................17 Power Module Replacement .......................................17 Maintenance ....................................................................18 Changing Slug Tray Location ..........................................18 Trouble Shooting.............................................................18 Machine Schematic & Parts List ................................19-21 Electrical Schematic.........................................................22 Introduction The IDEAL Shielded Twisted Pair Cable Stripping System (STP) is a programmable bench top machine that accurately removes the outside jacket from shielded twisted pair cable. The STP addresses occupational ergonomic needs by offering an alternative to manual stripping methods which are known to have contributed to cumulative tissue trauma. The STP system automatically adjusts to the size of the cable being stripped up to a maximum diameter of 0.3125 inches. Cable strip length is programmable by inches or millimeters. The strip length is adjusted in preset increments from a minimum of 1-1/4 inches to a maximum of 6.00 inches. A strip operation cycle can be completed in as little as five seconds. The large, easy-to-read display shows the operating function status and facilitates program entry. A memory module stores up to 500 user defined “batch” programs and incorporates a battery back-up system. A service machine message can be programmed for display when the machine completes a preset amount of operations. All operating parameters can be secured from unauthorized modifications by a programmable security code. The intuitive front panel keypad provides tactile feedback and is highly resistant to harsh industrial environments. The STP stripping system consistently produces quality levels achieved in the aerospace industry. With its wide array of powerful features, the IDEAL STP is extremely flexible, simple to program and easy to use. Caution and Safety Instructions Please read, understand and follow the warnings and instructions in this manual. Failure to do so can result in serious personal injury. • Do not alter, modify or misuse the machine. • Do not operate the machine using an ungrounded electrical system. • Do not perform any maintenance on the machine unless both the electrical power and air supply are disconnected. • Do not operate the machine in a damp, wet, gaseous, hazardous or poorly ventilated work environment. • Do not obstruct any ventilation or air flow around the machine. CAUTION – Hazardous parts inside, refer servicing to qualified service personnel. CAUTION – Blade area can create high temperatures; refer servicing to qualified service personnel. CAUTION – Use proper heavy lifting procedures. Environmental Conditions Indoor use only Altitude up to 2,000m Temperature 5°C to 40°C Maximum relative humidity 80% for temperatures up to 31° decreasing linearly to 50% humidity at 40°...
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