Assessments - 1, GPA: 5
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04-53300054-01 Printed in U.S.A. Form 30MP-1SI Pg 1 910 1-10 Replaces: New Installation Instructions CONTENTS Page GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1,2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16 Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Step 1 — Inspect Shipment . . . . . . . . . . . . . . . . . . . . 2 Step 2 — Position the Unit . . . . . . . . . . . . . . . . . . . . . 2 Step 3 — Place the Unit. . . . . . . . . . . . . . . . . . . . . . . . 7 Step 4 — Check Compressor Mounting. . . . . . . . 7 Step 5 — Make Piping Connections. . . . . . . . . . . . 7 • 30MPA SYSTEM CONDENSER • 30MPW CONDENSER DESCRIPTION • 30MPW CONDENSER • EVAPORATOR DESCRIPTION • EVAPORATOR PIPING • AIR SEPARATION Step 6 — Fill the Chilled Water Loop. . . . . . . . . . .13 • WATER SYSTEM CLEANING • FILLING THE SYSTEM Step 7 — Make Electrical Connections. . . . . . . . .14 • FLOW SWITCH • CONTROL BOX, POWER SECTION • CONTROL BOX, CONTROLS SECTION • CONTROL BOX, FIELD CONTROL WIRING SECTION • UNBALANCED 3-PHASE SUPPLY VOLTAGE GENERAL These installation instructions cover the 30MPA, MPW units with ComfortLink controls. The 30MPA units are condenserless units and the 30MPW units are all fluid cooled. SAFETY CONSIDERATIONS Installing, starting up, and servicing this equipment (Fig. 1 and 2) can be hazardous due to system pressures, electrical components, and equipment location (roofs, elevated structures, etc.). Model number structure is shown in Fig. 3. Only trained, qualified installers and service technicians should install, start up, and service this equipment. When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment. • Follow all safety codes. • Wear safety glasses and work gloves. • Use care in handling, rigging, and setting bulky equipment. . WARNING Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation. There may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work is completed. Fig. 1 — 30MPA Unit a30-5029 Fig. 2 — 30MPW Unit a30-5030 AQUASNAP® 30MPA,MPW015-045 Liquid Chillers with Scroll Compressors and COMFORTLINK™ Controls 30MP A 030 6 30MP – Aquasnap® Liquid Chiller with ComfortLink™ Controls Condenser Option A – Chiller without Condenser (Air-Cooled) W – Chiller with Condenser (Water-Cooled) Unit Size – Nominal Tons (kW) 015 – 15 (54) 020 – 20 (71) 030 – 30 (108) 040 – 40 (138) 045 – 45 (161) Voltage Options 1 – 575-3-60 5 – 208/230-3-60 6 – 460-3-60 2 – 380-3-60 Sound/Mounting Options 0 – None 1 – Sound Enclosure Panels 3 – Height Adjustment Kit 4 – Height Adjustment Kit, Sound Enclosure Panels 9 – Mobility Kit (Wheels) B – Mobility Kit (Wheels), Sound Enclosure Panels D – Height Adjustment Kit, Mobility Kit (Wheels) F – Height Adjustment Kit, Mobility Kit (Wheels), Sound Enclosure Panels 0-0000 5 Packaging Options 5 – Bag B – Export Crate Controls/Interface Options 0 – Scrolling Marquee Display (Std) 5 – Scrolling Marquee Display, EMM Disconnect Options 0 – Standard (Terminal Block) 1 – Non-Fused Disconnect Switch Capacity Control Options 0 – Standard 1 – Hot Gas Bypass Comfort Cooling/Medium Temp Brine Options 0 – Comfort Cooling Duty (32-60 F) (Std) 7 – Medium Temperature Brine (15-32 F) Design Revision Level -– Initial Release LEGEND EMM — Energy Management Module LON — Local Operating Network UPC — Unitary Protocol Controller Fig. 3 — 30MP Model Number Nomenclature INSTALLATION Location — Do not store units in an area exposed to weather because of sensitive control mechanisms and electronic devices. Locate unit indoors. See Fig. 4 and 5 for unit dimensional details. When considering location, consult National ElectricalCode (NEC) and local code requirements. Allow sufficientspace for wiring, piping, and service. Install unit in an areawhere it will not be exposed to ambient temperatures below50 F (10 C). Allow 36 in. (914 mm) in front of the unit for control boxaccess door. Additional clearance may be required per localcodes. Prior to installation determine which direction compressor will be removed, and leave 3 to 4 ft (914 to 1219 mm) clearance for removal. On all units leave 3 ft (0.9 m) of clearance behind the unit tomake water/brine connections to the evaporator, accessing theTXV (thermostatic expansion valve), fluid thermistors, andproof of flow switch. On all units, leave 2 ft (610 mm) on one side for making refrigeration connections (30MPA) or fluid connections (30MPW) to condenser. See Fig. 4 and 5. The floor must be strong enough to support the unit operating weight (see Tables 1A and 1B and Fig. 4-6). If necessary, add a supporting structure (steel beams or reinforced concreteslabs) to the floor to transfer weight to nearest beams...