G 1-22-04 Rev. G 1-22-04 P/N 471048 27 INSTALLER: AFFIX THESE INSTRUCTIONS TO OR ADJACENT TO POOL & SPA HEATER Pentair Pool Products, Inc. 1620 Hawkins Ave., Sanford, NC 27330 • (919) 774-4151 10951 W. Los Angeles Ave., Moorpark, CA 93021 • (805) 523-2400 A-1 PowerMax™ Pool & Spa Heater OPERATION & INSTALLATION MANUAL (APPENDIX) PowerMax™ Pool and Spa Heater INTRODUCTION This manual provides information for the proper installation, operation and maintenance of the PowerMax pool and spa heater. P

9100.24 Effective: 09-16-05 Replaces: 08-15-04 RAYPAK ILLUSTRATED PARTS LIST MODEL SIZE: 105A MODEL TYPE: WHG VERSA (CAST IRON, BRASS) DATE OF MANUFACTURE: 10-01-91 THROUGH 05-30-99 THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE Y

# 9258 WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Installation and service must be performed by a qualified installer, service agency or the gas supplier. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical swit

• Verify that all suction lines are closed except the one utilized by the flow indicator. • Check hose cuffs and connections for leaks that cause loss of flow. • For dedicated suction line installations, adjust valve in equipment area that controls water flow to suction line until indicator is within the target area. Mark valves for reference. • For skimmer installations, turn knob on flow regulator clockwise until indicator is within the target area. If the indicator does not move into the targ

• After cleaning or backwashing, let the filtration system run for at least five minutes before re-connecting the Polaris. • New plumbing lines should be flushed out before installing the Polaris. • The Polaris should not be used to remove plaster dust in new pools. • Never handle the Polaris while it is operating. • When not in operation, always use the handle to pick up the cleaner. • Always remove the Polaris before swimmers enter the pool. • Always remove the Polaris from the pool before che

9100.301 Effective: 12-09-08 Replaces: 02-06-07 RAYPAK ILLUSTRATED PARTS LIST MODEL SIZE: 153A MODEL TYPE: WHG GEMINI / SPA-PAK DATE OF MANUFACTURE: 01-01-84 TO 02-15-87 THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK I

3. Turn vertical gas pipe from manifold slightly and unscrew gas valve. 4. Reverse above procedure to re-install. MAIN BURNER AND ORIFICE REMOVAL 1. Remove burner drawer. See burner drawer removal procedure. 2. Remove screws and burner hold down bracket. NOTE: If the heat exchanger is sooted badly, the burner hold down bracket and spacer can become distorted from direct flame impingement and this usually necessitates replacement of these parts. 3. Lift burners from slotted spacers and slide from

Flow Min. Flow GPM AP (ft) AT GPM AP (ft) AT 1802B 132 18.7 23 102 11.2 30 2002B 132 19.2 26 113 14.0 30 2072B 132 19.2 27 117 15.1 30 2342B 132 21.0 30 132 21.0 30 TOP VIEW Model MBTUH A K T W Amp Draw Pump Shipping Input Output Width Heater w/ Pump Pump HP Weight (Lbs.) 1802B 1800 1530 91-1/8 14 10 28-1/8 21 12 3/4 1350 2002B 1999 1699 102-1/2 14 10 31-15/16 24 12 1 1450 2072B 2070 1760 102-1/2 14 10 31-15/16 24 12 1 1450 2342B 2340 1989 113-7/8 16 10 35-11/16 24 12 1-1/