Assessments - 3, GPA: 4
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• Inspect gasket seal and its condition. • Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat. • Confirm there is no damage to glass or glass frame. Replace as necessary. • Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary. Logs Frequency: Annually By: Qualifi ed Service Technician Tools needed: Protective gloves. • Inspect for damaged or missing logs. Replace as necessary. Refer to Section 14 for log placement instructions. • Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary. Firebox Frequency: Annually By: Qualifi ed Service Technician Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint. • Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary. • Replace fi replace if firebox has been perforated. Control Compartment and Firebox Top Frequency: Annually By: Qualifi ed Service Technician Tools needed: Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. Burner Ignition and Operation Frequency: Annually By: Qualifi ed Service Technician Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer. • Verify burner is properly secured and aligned with pilot or igniter. • Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. • Replace Glowing embers with new dime-size pieces. DO NOT block ports or obstruct lighting paths. Refer to Section 14 for proper ember placement. • Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or leaking. • Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay. • Inspect for lifting or other fl ame problems. • Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of dust and debris. • Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing. • Verify manifold and inlet pressures. Adjust regulator as required. • Inspect pilot flame pattern and strength. See Figures 3.1 and 3.2 for proper pilot flame pattern. Clean or replace orifice spud as necessary. • Inspect thermocouple/thermopile or IPI flame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required. • Verify thermocouple/thermopile millivolt output. Replace pilot as necessary. (Standing pilot only) • Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sensing rod. Replace pilot as necessary. (IPI only) Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev. O • 12/08 Figure 3.1 IPI Pilot Flame Patterns Figure 3.2 Standing Pilot Flame Patterns Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev. O • 12/08 Heat & Glo • 6000G, 6000G-IPI • 2103-900 Rev. O • 12/08 17 A. Typical Appliance System NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual Figure 4.1 Typical System CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C) VERTICAL TERMINATION CAP (SECTION 10.J) VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS (SECTION 8.C) FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.C) GAS LINE (SECTION 11) MANTEL AND MANTEL LEG (SECTION 5.D) SURROUND HEARTH EXTENSION VENT PIPE (SECTIONS 7 and 8) OPTIONAL WALL SWITCH STORM COLLAR (SECTION 10.H) NON-COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE (SECTION 10.G) FRAMING/HEADER (SECTION 5.B) ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 8.D) HORIZONTAL TERMINATION CAP Note: Dual venting configurations (SECTION 10.M ) ARE NOT allowed. Appliance MUST be vented EITHER ver tically OR horizontally. 4 Getting Started Installer Guide B. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re officials or authorities having jurisdiction over restrictions, installation inspection and permits. Before installing, determine the following: • Where the appliance is to be installed. • The vent system conf...
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